The hardware connection and other specifications of the DNC1 function are explained. When using DNC1, refer to the following document.
Title Number
FANUC DNC1 Description B–61782E
Explanations
� Interface between the remote buffer and host computer
12. REMOTE BUFFER INTERFACE (INCLUDING FANUC DNC1 AND DNC2) B–63003EN/03
382
CNC OPTION board
Conceptional diagram of signal connection
SD
RD
SD
RD
RS
CS
RS
ER
DR
CD
SG
1 RD
2 0V
3 DR
4 0V
11 SD
12 0V
13 ER
14 0V
5 CS
6 0V
7 CD
8 0V
15 RS
16 0V
17
18
9 19 (+24V)
JD28A [JD5L]
(PCR–EV20LMDETZ–SL)
10 (+24V) 20
1 FG
2 SD
3 RD
4 RS
5 CS
6 DR
7 SG
8 CD
9
10
11
12
13
14
15
16
17
18
19
20 ER
21
22
23
24
25
Host computer (example)
DBM–25S
CNC side Host side
FG0V
CS
ER
DR
CD
SG
FG
Input
Output
The connector name in brackets [ ] is for when the separate type series is used.
NOTE 1 24V power supply of the equipment made by FANUC
RS–232–C is not prepared in CNC side connector JD28A or JD5L. Set up the power supply by the machine tool builder if it is necessary. No.10 and No.19 (+24V) cannot be used. Do not connect to these pins.
2 Do not connect to any pins not marked with a signal name.
12.2 REMOTE BUFFER INTERFACE (RS–232–C)
B–63003EN/03 12. REMOTE BUFFER INTERFACE
(INCLUDING FANUC DNC1 AND DNC2)
383
Cable wiring
1
2
2 RD
0V
SD
3
4
20 DR
0V
ER
5
6
4 CS
0V
RS
7
8
8 CD
0V
CD
9
10 +24V
11
12
3 SD
0V
RD
Shield
13
14
6 ER
0V
DR
15
16
5
7 RS
0V
CS
SG 17
18
19
20
1 +24V FG
Connect CS to RS if CS is not used. However, when protocol A or expanded protocol A is used, connect as shown above because CS is used for busy control. Connect DR to ER when DR is not used. Be sure to connect CD to ER.
12. REMOTE BUFFER INTERFACE (INCLUDING FANUC DNC1 AND DNC2) B–63003EN/03
384
CNC OPTION–1 board
1 RD
2 *RD
3 RT
4 *RT
11 SD
12 *SD
13 TT
14 *TT
5 CS
6 *CS
7 DM
8 0V
15 RS
16 *RS
17 TR
18 *TR
9 *DM 19 (+24V)
JD6A
(PCR–EV20LMDETZ–SL)
10 (+24V) 20
1 FG
2
3
4 SD
5
6 RD
7 RS
8 RT
9 CS
10
11 DM
12 TR
13
14
15
16
17 TT
18
19 SG
20
21
22 *SD
23
24 *RD
25 *RS
Host computer (Example)
26 *RT
27 *CS
28
29 *DM
30 *TR
31
32
33
34
35 *TT
36
37
(+24V) is not used.
The figure below shows a signal connection between CNC and a host computer. Since signals other than FG and SG perform differential signal transmission, two wires of signal lines are used for those signals.
SD
RD
SD
RD
RS
CS
RS
TR
DM
RT
SG
CNC side Output
Host side
FG0V
CS
TR
DM
RT
SG
FG
TT TT
Conceptional diagram of signal connection
Input
12.3 REMOTE BUFFER INTERFACE (RS–422)
Conceptional diagram of signal connection
B–63003EN/03 12. REMOTE BUFFER INTERFACE
(INCLUDING FANUC DNC1 AND DNC2)
385
Cable wiring
1
2
4
22 RD
*RD
SD
*SD 3
4
17
35 RT
*RT
TT
*TT 5
6
7
25 CS
*CS
RS
*RS 7
9
12
30 DM
*DM
TR
*TR 8
10
19 0V
+24V
SG
11
12
6
24 SD
*SD
RD
*RD
Shield
13
14
8
26 TT
*TT
RT
*RT 15
16
9
27 RS
*RS
CS
*CS 17
18
11
29 TR
*TR
DM
*DM 19
20
1 +24V FG
FRAME
NOTE 1 Be sure to use twisted pair cable. 2 Note that the pin position of the *DM signal on the CNC side
is positioned irregularly relative to the other signals. This is to reduce the risk of damage to the circuit when this connector is erroneously connected to the connector on the other side.
Actual example of RS–422 signal wiring
12. REMOTE BUFFER INTERFACE (INCLUDING FANUC DNC1 AND DNC2) B–63003EN/03
386
SD
RD
SD
RD
RS
CS
RS
ER
DR
CD
SG
1 RD 2 0V 3 DR 4 0V
11 SD 12 0V 13 ER 14 0V
5 CS 6 0V 7 CD 8 0V
15 RS 16 0V 17
18
9 19
JD28A
(PCR–E20LMDETZ–SL)
10 20
1 FG 2 SD 3 RD 4 RS 5 CS 6 DR 7 SG 8 CD 9
10
11 12
13
14
15
16
17
18
19
20 ER 21
22
23
24
25
DBM–25S
FG
CS
ER
DR
CD
SG
FG
CNC OPTION–1 board Host computer (Example)
Conceptional diagram of signal connection
CNC side
Output Input
Host side
0V
FRAME
Connect CS to RS when CS is not used.
Connect DR to ER when DR is not used.
Always connect CD to ER.
NOTE When an IBM PC/AT is used, the RS signal goes low in the reception phase. In this case, connect CS on the host side to ER on the same side.
12.4 DNC2 INTERFACE (RS–232–C)
B–63003EN/03 12. REMOTE BUFFER INTERFACE
(INCLUDING FANUC DNC1 AND DNC2)
387
JD6A (PCR–E20LMDETZ–SL)
1 TRD1(+)
2 TRD1(–)
3
4
11
12
13
14
5
6
7
8 SG
15
16
17
18
9 19
10 20
CNC OPTION board
Cable wiring
Tap
1
2 TDR1(+)
TDR1(–)
TRD1(+)
TRD1(–) 11
12 TDR2(+)
TDR2(–)
TRD2(+)
TRD2(–) 8
SG SG
10
11
1
2
7
MR Connector (MR20 Female)
TRD2(+)
TRD2(–)
1 TRD2(+)
2 TRD2(–)
3
4
5
6
7
8
TRD1(+)
9
TRD1(–)
10
11
12
13
14
15
16
17
18
19
20SG
PCR Connector
(MR–20RMD) Male
12.5 DNC1 INTERFACE
12.5.1 Multipoint Connection
12. REMOTE BUFFER INTERFACE (INCLUDING FANUC DNC1 AND DNC2) B–63003EN/03
388
JD6A (PCR–E20LMDETZ–SL)
1 RD
2 �RD
3
4
11
12
13
14
5
6
7
8 SG
15
16
17
18
9 19
10 20
CNC OPTION board Tap
SD
�SD
1 SD
2 �SD
3
4
5
6
7
8
RD
9
�RD
10
11
12
13
14
15
16
17
18
19
20SG
Cable wiring
11
12
1
2 SD
�SD
SD
�SD 1
2
10
11 RD
�RD
RD
�RD 13
14
8
9 TT
�TT
TT
�TT 3
4
18
19 RT
�RT
RT
�RT 15
16
5 RS RS
�RS 5
6
14
15 CS
�CS
CS
�CS 7
9
12
13 DM
�DM
DM
�DM 17
18
3
4 TR
�TR
TR
�TR 8 7
SG SG
�RS 6
Shielded twisted cable of 0.3 mm2 or more MR20 (female)
(Honda Tsushin)
RT
�RT
CS
�CS
DM
�DM
TT
�TT
RS
�RS
TR
�TR
TR
�TR
RS
�RS
TT
�TT
DM
�DM
CS
�CS
RT
�RT
(MR–20RMD) Male
12.5.2 Point–to–point Connection
B–63003EN/03 13. HIGH–SPEED SERIAL BUS (HSSB)
389
13 HIGH–SPEED SERIAL BUS (HSSB)
13. HIGH–SPEED SERIAL BUS (HSSB) B–63003EN/03
390
The high–speed serial bus (HSSB) enables the high–speed transfer of large amounts of data between a commercially available IBM PC or compatible personal computer and a CNC, by connecting them via a high–speed optical fiber. On the CNC, the HSSB interface board is installed in a minislot. On the personal computer, an appropriate interface board is installed.
The use of the HSSB requires an IBM PC/AT compatible computer or FANUC intelligent terminal. The machine tool builder or end user is required to procure and maintain the personal computer. To enable the use of the HSSB, Windows 95 or Windows NT must have been installed on the personal computer. FANUC owns the copyright for the HSSB device driver. The software mentioned above and the contents of the related manuals may not be used or reproduced in part or whole without the prior written permission of FANUC.
NOTE 1 IBM is a registered trademark of IBM Corp. of the US. 2 Windows 95 are registered trademarks of Microsoft Corp. of
the US. 3 The company and product names mentioned in this manual
are trademarks or registered trademarks of the respective companies.
13.1 OVERVIEW
13.2 CAUTIONS
B–63003EN/03 13. HIGH–SPEED SERIAL BUS (HSSB)
391
PC/AT compatible personal computer
Personal computer interface board (Installed in an ISA slot)
High–speed serial bus
HSSB interface board on the CNC
Optical fiber cable
This figure is an example of connecting the I/O Link to an i Series CNC with a LCD–mounted type panel.
13.3 CONNECTION DIAGRAM
13. HIGH–SPEED SERIAL BUS (HSSB) B–63003EN/03
392
CAUTION 1 The machine tool builder or end user is required to procure
and maintain the personal computer. 2 FANUC is not liable for any problems resulting from the
operation of users’ personal computers, regardless of whether the operations are normal or abnormal.
(1)The personal computer interface board complies with the ISA standard. It can be used in the PC/AT and compatibles. (The CPU of the personal computer must be a 486 or better.
(2)The following address space is used to control the high–speed serial bus. This space cannot be used by other functions or extension boards.
� 16 bytes of ISA I/O space corresponding to the addresses specified with the setting switch, as explained in Section 13.6
(3)The connections between the selected personal computer and CNC controller should be tested before they are used for actual production.
(4)The personal computer interface boards require as below.
1ch +5V, 1A
2ch +5V, 1.5A
(1)Personal computer interface boards
The same environmental conditions as those for the installation of the personal computer must be satisfied.
(2)CNC interface board
The same environmental conditions as those described earlier for the installation of the CNC control unit must be satisfied.
13.4 PERSONAL COMPUTER SPECIFICATION
13.5 INSTALLATION ENVIRONMENT
B–63003EN/03 13. HIGH–SPEED SERIAL BUS (HSSB)
393
WARNING Before starting to mount or remove a personal computer interface board, switch off the personal computer and its peripheral devices, and disconnect their power supply cables. Otherwise, there is a serious danger of electric shock.
(1)Set the I/O addresses before installing the board. Set I/O base addresses which do not overlap the I/O address areas exclusively used by the personal computer and ISA expansion board. (See the figure below.) When using multiple personal computer interface boards, set the I/O base addresses so that those addresses do not overlap each other.
(2)Remove the blank panel from the expansion slot of the personal computer.
(3) Insert the interface board. Ensure that it has been completely inserted into the ISA connector.
(4)Fix the metal brackets with screws.
CAUTION Do NOT touch the edge terminals (the contacts that engage with a mating connector) of the interface board.
Bit
Set value (binary)
Hexadecimal value
b1 b2 b3 b4
0 0 1 0
2
Setting for general edition 01A
L M N
b1234
(0 to Fh)
1 0
L M N
A15 A04
Example Binary–to–hexadecimal conversion
(Side view)
(Top view)
The I/O base address of the interface board is:
Factory–set as follows:
L = 0 M = 2 N = 8
LMN 0 h *
Personal computer interface board 2
Setting for general edition 02A and later
* If the base address is LMN0h, the interface board can use LMN0h to LMNFh.
I/O base address setting (for personal computer interface board type 2 (A20B–8100–0100))
13.6 PROCEDURE FOR INSTALLING PERSONAL COMPUTER INTERFACE BOARDS
13. HIGH–SPEED SERIAL BUS (HSSB) B–63003EN/03
394
A20B–8001–0583
A20B–8001–0582
L M N
Personal computer interface boards New type 2
(When viewed from the top of the board)
Channel A
Channel A
Channel B
The I/O base address of the interface board is LMN0h(*1). The factory settings are as follows:
A20B–8001–0583 L, M, N = 0, 2, 8 for channel A (COP7A)
A20B–8001–0582 L, M, N = 0, 2, 8 for channel A (COP7A) L, M, N = 0, 2, 9 for channel B (COP7B)
*1 When the base address is LMN0h, LMN0h to LMNFh are used.
I/O base address setting (for personal computer interface board of new type 2 (A20–B–8100–0582, –0583))
B–63003EN/03 13. HIGH–SPEED SERIAL BUS (HSSB)
395
(1)Personal computer interface board
(A) Electrostatic interference The personal computer interface board is shipped in an anti–static bag. To store or transport the interface board, always place it in the anti–static bag. Before removing the interface board from the anti–static bag, ground your body.
(B) Protection of card edge terminals When handling the personal computer interface board, do NOT touch its card edge terminals (the gold–plated contacts which engage with a mating connector). If you accidentally touch any card edge terminal, wipe it gently with clean or ethyl alcohol–dipped tissue paper or absorbent cotton. Do not use any organic solvent other than ethyl alcohol.
(2)Optical connector and fiber cable See Appendix D.
CNC interface card Optical fiber cable
Personal computer interface card
COP7 COP7
Compatible cables (optical fiber cables, used for interconnections) A66L–6001–0026#L
For an explanation of the cable length and other related information, see Appendix D.
NOTE An optical fiber cable of up to 100 m can be used only when the NC side interface board A02B–0236–J202 (printed circuit board drawing number: A20B–8001–0641) is used with the personal computer interface board (A20B–8001–0582 or –0583).
13.7 HANDLING PRECAUTIONS
13.8 RECOMMENDED CABLES
14. CONNECTION TO OTHER NETWORKS B–63003EN/03
396
14 CONNECTION TO OTHER NETWORKS The i Series CNC can be connected to the following networks. For an explanation of how to make the connection, refer to the manuals listed below:
Manual title Manual code
FANUC I/O Link–II Connection Manual B–62714EN
FANUC Data Server Operator’s Manual B–62694EN
FANUC Ethernet Board Operator’s Manual B–63354EN
B–63003EN/03
15. CONNECTING TO THE INTEGRATED TYPE Series 160is/180is/210is
397
15 CONNECTING TO THE INTEGRATED TYPESeries 160 is/180is/210is
15. CONNECTING TO THE INTEGRATED TYPE Series 160is/180is/210is B–63003EN/03
398
24V–IN (CP1A)
24V–OUT (CP1B)
SPDL&POS (JA41)
I/O LINK (JD1A)
A–OUT&HDI (JA40)
R232–1 (JD36A)
R232–2 (JD36B)
SV–CHK (CA54)
MDI (CA55)
PC side R232 (JD40)
ETHERNET (CD38)
BACKUP POWER–IN (CN9)
Backup unit
HUB
RS–232C I/O device PC (during remote debugging)
Ethernet lead
Connection of the connectors on the left is common to the Series 16i/18i/21i/160i/180i/210i
160is/180is/21�is
control unit
15.1 OVERALL CONNECTION DIAGRAM
B–63003EN/03
15. CONNECTING TO THE INTEGRATED TYPE Series 160is/180is/210is
399
CNC control unit (rear view) (This figure shows basic parts without option slots.)
* The depth of the unit varies according to the number of option slots.
* For details on the external dimensions of the unit, refer to Appendix A “External Dimensions of Units, Figure U4.”
For details on the installation environment conditions, refer to the environment conditions of the displayed–integrated type control unit with PC functions.
15.2 INSTALLATION
15.2.1 Names of Control Unit Parts and Connector Layout
15.2.2 Installation Environment Conditions of Control Unit
15. CONNECTING TO THE INTEGRATED TYPE Series 160is/180is/210is B–63003EN/03
400
B7
A8
B8
A9
B9
A10
B10
CNC
1
A
2
+24V
3
BU1
4
BU9
B
+24V
BU2
BU10
5
BU11
6
BU3
7
BU5
8
BU7
BU12
BU4
BU6
BU8
9
GND
CN9
JAE LY20–20P–DTI–P
10
VCCGND
VCCGND
VCC
1
A
2
+24V
3
BU1
4
BU9
B
+24V
BU2
BU10
5
BU11
6
BU3
7
BU5
8
BU7
BU12
BU4
BU6
BU8
9
GND
CN9
JAE LY20–20P–DTI–P
10
VCCGND
VCCGND
VCC
Backup unit
Japan Aviatronics Industries LY10–DC20 (housing) LY10–C2–3–10000 (contact) A02B–0236–K303
CNC CN9
A1
B1 +24V
+24V A2
B2 BU1
BU2 A3
B3 BU9
BU10 A4
B4 BU11
BU12 A5
BU3 B5
BU4
BU5
Shield
A6
B6 BU6
Backup CN9
BU7
BU8
GND
VCC
GND
VCC
GND
VCC
A1
B1
A2
B2
A3
B3
A4
B4
A5
B5
A6
B6
A7
B7
A8
B8
A9
B9
A10
B10
+24V
+24V
BU1
BU2
BU9
BU10
BU11
BU12
BU3
BU4
BU5
BU6
BU7
BU8
GND
VCC
GND
VCC
GND
VCC
Ground plate
Recommended cable specifications: A02B–0269–K801 (50cm)
Recommended wire material specifications: A66L–0001–0284#10P (#28AWGX10 pair)
Note) Keep the cable lead to within 50 cm.
A7
15.3 CONNECTING TO PERIPHERAL DEVICES
15.3.1 Backup Unit
B–63003EN/03
15. CONNECTING TO THE INTEGRATED TYPE Series 160is/180is/210is
401
(i) Backup unit external dimensions
150
104 64
28
139 58
12
4–φ4.8
64
139
Drawing of the hole for setting
Connector
4–M4
1.0
15. CONNECTING TO THE INTEGRATED TYPE Series 160is/180is/210is B–63003EN/03
402
(ii)Installation of backup unit Install the backup unit either on the rear side of the MDI unit or in the pendant box housed in the CNC body. The backup unit uses parts that have a fixed service life. So, decide on an installation position where the backup unit can be easily replaced. (Example of installation on rear side of MDI unit)
�� ������
������ ������ ������ ������ ������
! !"
" # #
Clamp fixture Clamp
Clamp
Connector
CNC body
Backup unit
�� �� � � � �
# # " "
!
NOTE 1 As the fitting on the connector of the backup unit cable is a
simple lock type, be sure to clamp near to the connector as shown in the figure to prevent the connector from being tugged by the cable’s weight.
2 M4 screw holes are drilled on the rear of the MDI unit for installation.
B–63003EN/03
15. CONNECTING TO THE INTEGRATED TYPE Series 160is/180is/210is
403
�
�
���
�
���
�
���
�
�
���
���
� �
CD38 HUB
1
2
3
6
Shield
TX+
TX�
RX+
RX–
1
2
3
6
TX+
TX�
RX+
RX–
�
�
���
�
���
�
���
�
�
���
���
�����Clamp fixture
Control unit
Twisted pair cable
Recommended connector: CL222–1328–1328 (for STP cable) (Hirose Electronics Co., Ltd.) or equivalent part
Recommended wire material specifications: DTS5087 (Furukawa Electric Industries) F–4PFWMF (Shiroboshi Electric Co., Ltd.)
NOTE 1 Shield or clamp the Ethernet cable in the same way as other
cables that are led into the CNC. For details on how to clamp the cable, refer to the top right figure.
2 The recommended cable cannot be used on moving parts. 3 The connector pin Nos. are as follows.
15.3.2 Ethernet (10Base–T)
15. CONNECTING TO THE INTEGRATED TYPE Series 160is/180is/210is B–63003EN/03
404
1
8PCB side Cable side
This connector (JD40) is for the RS–232C serial port on the personal computer. Use this port for remote debugging when developing application software.
CNC
PCR–E20MD JD40
Reserve
0V
RD
0V
SD
3
2 1
Reserve
0V4 0V
CS5 RS
Reserve6 Reserve
CD7
Reserve8
Reserve
Reserve
Reserve9 Reserve
Reserve10 Reserve
13
12
11
14
15
16
17
18
19
20
D–SUB 25 Relay connector (example 1)
RD
SD
FG
3
2 1
RS4
CS5
DR6
SG7
CD8 ER
9 RI
10
16
15
14
17
18
19
20
21
22
23
13
12
11 24
25
D–SUB 9
SD
RD
CD
RS
DR
3
2 1
CS ER4
RI SG5
8
7
6
9
Shield
Relay connector (example 2)
(i) Wiring (example 1: when converting to D–SUB 25–pin)
Relay connector D–SUB 25 (example 1)
��
��
��
��
��
��
��
��
��
��
��
��
�
��
�
��
��
��
��
��
�
�����
�����
��
��
��
��
��
�
��
��
��
��
���Ground plate
Shield
����
Recommended wire material specifications: A66L–0001–0284#10P (#28AWGX10 pair)
JD40 recommend cable connector PCR–E20FA (Honda Tsushin) F130–20S (Hirose Electric) FCN–247J0202–G/E (Fujitsu) 52622–2011 (Japan Morex)
15.3.3 Serial Port
B–63003EN/03
15. CONNECTING TO THE INTEGRATED TYPE Series 160is/180is/210is
405
(ii)Wiring (example 2: when converting to D–SUB 9–pin)
�
�
�
�
�
�
�
PC serial port D–SUB 9 (example 2)
�
�
��
��
�
��
��
��
��
��
�
�����
�����
Ground plate
Shield
� ��
�
�
��
��
�
��
�
��
��
(iii) Wiring (example 3: when connecting to a PC for remote debugging)
3
2
7
8
6
4
1
9
5
Relay connector D–SUB 9 (example 3)
SD
RD
RS
CS
CD
0V
11
01
15
05
07
02,12 , 04,14
Ground plate
Shield
JD40
SD
RD
RS
CS
DR
ER
CD
RI
SG
NOTE Before you make the cable, check the pin layout of the connector on the PC when the control unit is connected to a PC for use.
APPENDIX
B–63003EN/03 A. EXTERNAL DIMENSIONS OF EACH UNIT
409
A EXTERNAL DIMENSIONS OF EACH UNITÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
(Outline Drawings of the i Series CNC with a LCD–mounted Type Panel)
Outline drawing titleÂ Â ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ Specification drawing numberÂ
Â ÂÂÂÂÂÂÂÂÂÂÂÂÂÂ FigureÂ
Â Â Â
ÂÂÂÂ
Series 16i/18i/21i/20i control unit Â Â Â Â
ÂÂÂÂÂÂÂÂÂÂÂ 7.2″ STN monochrome LCD panel
Â Â Â Â
ÂÂÂÂÂÂ A02B–0236–B531, B532, B533, B538 A02B–0238–B531, B532, B533, B538 A02B–0247–B531, B532, B535, B536
Â Â Â Â
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂ Fig. U1 Â Â Â Â
Â Â Â Â
ÂÂÂÂ
Â Â Â Â
8.4″ TFT color LCD panel Â Â Â Â
ÂÂÂÂÂÂA02B–0236–B501, B502, B503, B508 A02B–0238–B501, B502, B503, B508 A02B–0247–B501, B502, B505, B506 A02B–0277–B501, B502, B505, B506
Â Â Â Â
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂFig.   U6
Â Â Â Â
Â Â Â Â
ÂÂÂÂ ÂÂÂÂ
10.4″/9.5″ LCD unitÂ Â ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂA02B–0265–C071, C061Â
Â ÂÂÂÂÂÂÂÂÂÂÂÂÂÂFig. U7Â
Â Â Â
ÂÂÂÂ
7.2″ LCD/MDI unitÂ Â ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂA02B–0166–C261#TR, R, TS, SÂ
Â ÂÂÂÂÂÂÂÂÂÂÂÂÂÂFig.  U13
Â Â Â
Â Â Â
ÂÂÂÂ ÂÂÂÂ
Stand–alone type standard MDI unitÂ Â ÂÂÂÂÂÂÂÂÂÂÂFor 7.2″/8.4″ panelÂ
Â ÂÂÂÂÂÂA02B–0236–C121#TBR, MBR, TBS, MBSÂ
Â ÂÂÂÂÂÂÂÂÂÂÂÂÂÂFig. U14Â
Â Â Â
ÂÂÂÂ Stand–alone type standard MDI unit (horizontal type) Â Â Â
ÂÂÂÂÂÂÂÂÂÂÂFor 9.5″/10.4″ LCD panel Â Â Â
ÂÂÂÂÂÂA02B–0236–C125#TBR, MBR, TBS, MBSÂ Â Â
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂFig.  U18Â
Â Â Â
ÂÂÂÂ Mouse (for debugging purposes)Â Â ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂA86L–0001– 0212Â
Â ÂÂÂÂÂÂÂÂÂÂÂÂÂÂFig. U19Â
Â Â Â
ÂÂÂÂ Floppy disk unit (for debugging purposes)Â Â ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂA02B–0207–C006Â
Â ÂÂÂÂÂÂÂÂÂÂÂÂÂÂFig. U20Â
Â Â Â
ÂÂÂÂ
HSSB interface board type 2 on the personal computer side
Â Â Â
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂA02B–8100–0100Â Â Â
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂFig. U21 (a)Â Â Â
Â Â Â
ÂÂÂÂ
HSSB interface board type 2 (1CH) on the personal computer side Â Â Â
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂA02B–8001–0583Â Â Â
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂFig.  U22 (b)Â
Â Â Â
ÂÂÂÂ Manual pulse generatorÂ Â ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂA860–0202– T001Â
Â ÂÂÂÂÂÂÂÂÂÂÂÂÂÂFig. U23Â
Â Â Â
ÂÂÂÂ Pendant manual pulse generatorÂ Â ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂA860–0202– T004~T015Â
Â ÂÂÂÂÂÂÂÂÂÂÂÂÂÂFig. U24Â
Â Â Â
ÂÂÂÂ Separate detector interface unitÂ Â ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂA02B–0236–C203, C204Â
Â ÂÂÂÂÂÂÂÂÂÂÂÂÂÂFig. U25Â
Â Â Â
ÂÂÂÂ
Battery case for separate detector interface unit (ABS)Â Â ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂA06B–6050–K060Â
Â ÂÂÂÂÂÂÂÂÂÂÂÂÂÂFig.  U30
Â Â Â
Â Â Â
ÂÂÂÂ ÂÂÂÂ
Â Â
2 mÂ Â ÂÂÂÂÂÂA02B–0236–C192Â
Â ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Â Â ÂÂ
Â 5 mÂ Â ÂÂÂÂÂÂA02B–0236–C193Â
Â ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Â Â ÂPunch panel (narrow type)Â
Â ÂÂÂÂÂÂÂÂÂÂÂ1 mÂ
Â ÂÂÂÂÂÂA02B–0120–C191Â
Â ÂÂÂÂÂÂÂÂÂÂÂÂÂÂFig. U31Â
Â Â Â
ÂÂÂÂ Â Â
2 mÂ Â ÂÂÂÂÂÂA02B–0120–C192Â
Â ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Â Â ÂÂ
Â 5 mÂ Â ÂÂÂÂÂÂA02B–0120–C193Â
Â ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Â Â Â
Distribution I/O small machine operator’s panel Â Â ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
A02B–0236–C141#TBR, #MBR#TBS, #MBS Â Â ÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Fig. U32 Â Â
Â Â
ÂÂÂÂ
Distribution I/O standard machine operator’s panel Â Â ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
A02B–0236–C140#TBR, #MBR#TBS, #MBS Â Â ÂÂÂÂÂÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Fig. U33 Â Â
Â Â
ÂÂÂÂ ÂÂÂÂ
B–63003EN/03 A. EXTERNAL DIMENSIONS OF EACH UNIT
411
At the rear of the metal panel, the area within 8 mm of the outside edge is left unpainted.
Mounting hole diagram
With no option slot
With 2 option slots
190
184
24 4
200
5
Number of option slots
Depth (D) (mm)
2
3
4
110
125
170
Fig. U1 External dimensions of CNC control unit with 7.2 ″ LCD
A. EXTERNAL DIMENSIONS OF EACH UNIT B–63003EN/03
412
At the rear of the metal panel, the area within 8 mm of the outside edge is left unpainted.
Mounting hole diagram
With no option slot
With 2 option slots
190
184
24 4
200
5
Number of option slots
Depth (D) (mm)
2
3
4
110
125
170
Fig. U2 External dimensions of CNC control unit with 8.4 ″ LCD
B–63003EN/03 A. EXTERNAL DIMENSIONS OF EACH UNIT
413
At the rear of the metal panel, the area within 8 mm of the outside edge is left unpainted.
Mounting hole diagram
With no option slot
With 2 option slots
210
204
27 4
220
5
Number of option slots
Depth (D) (mm)
2
3
4
110
125
170
Fig. U3 External dimensions of CNC control unit with 9.5 ″ LCD
A. EXTERNAL DIMENSIONS OF EACH UNIT B–63003EN/03
414
At the rear of the metal panel, the area within 8 mm of the outside edge is left unpainted.
Mounting hole diagram
With no option slot
With 2 option slots
210
204
27 4
220
5
Number of option slots
Depth (D) (mm)
2
3
4
110
125
170
Fig. U4 External dimensions of CNC control unit with 10.4 ″ LCD
B–63003EN/03 A. EXTERNAL DIMENSIONS OF EACH UNIT
415
172 (for 3–slot type)
60 (for 1–slot type)
Slot 1
Slot 3 Slot 2
Memory card
Weight: For 1–slot type, 0.7 kg For 3–slot type, 1.9 kg
For both types, the stated weight does not include printed–circuit boards in- serted in the slots.
Fig. U6 i Series Control Unit with Stand–alone Type LCD Unit
A. EXTERNAL DIMENSIONS OF EACH UNIT B–63003EN/03
416
4–M3
4–f 4 290
2805 5
22 0
5 21
0 5
Mounting hole layout diagram (The unit shall be fastened to the cabinet from the outside.) Painting shall be masked 8 mm from the edges of the panel sheet metal on the rear surface.
Paint color: Munsell code N3, medium gloss
Fig. U7 10.4 ″/9.5″ LCD Unit
B–63003EN/03 A. EXTERNAL DIMENSIONS OF EACH UNIT
417
Grounding stud (M4)
Grounding stud (M4)
Paint color: Munsell code N3, medium gloss
The unit shall be fastened to the cabinet from the outside.
Weight: 3.9 kg
(M ou
nt in
g ho
le la
yo ut
d ia
gr am
)
Fig. U8 7.2 ″ LCD/MDI Unit Outline Drawing
A. EXTERNAL DIMENSIONS OF EACH UNIT B–63003EN/03
418
The unit shall be fastened to the cabinet from the outside.
Paint color: Munsell code N3, medium glossWeight: 1.6 kg
M ou
nt in
g ho
le la
yo ut
d ia
gr am
P an
el c
ut p
at te
rn la
yo ut
d ra
w in
gÂ Â Â Â Â Â Â Â Â Â
G ro
un di
ng s
tu d
(M 4)
S of
t- ke
y co
nn ec
to r
Fig. U9 7.2 ″ Monochrome LCD Unit Outline Drawing
B–63003EN/03 A. EXTERNAL DIMENSIONS OF EACH UNIT
419
Grounding stud (M4) (Mounting hole layout diagram)
Grounding stud (M4)
Paint color: Munsell code N3, medium gloss The unit shall be fastened to the cabinet from the outside.
Weight: 1.3 kg
Fig. U10 MDI Unit (for 7.2 ″ LCD)
A. EXTERNAL DIMENSIONS OF EACH UNIT B–63003EN/03
420
Paint color: For case, Munsell code 5GY3.5/0.5, medium gloss For panel, Munsell code N3, medium gloss
Weight: 7 kg
Fig. U11 Detachable 7.2 ″ LCD/MDI Unit
B–63003EN/03 A. EXTERNAL DIMENSIONS OF EACH UNIT
421
4–M3
4–f 4
2805 5
5
21 0
5
Mounting hole layout diagram (The unit shall be fastened to the cabinet from the outside.)
Painting shall be masked 8 mm from the edges of the panel sheet metal on the rear surface. The dashed lines in the drawing indicate the maximum outline if options are added to the intelligent terminal.
Paint color: Munsell code N3, medium gloss
Fig. U12 Intelligent Terminal
A. EXTERNAL DIMENSIONS OF EACH UNIT B–63003EN/03
422
Mounting hole diagram
At the rear of the metal panel, the area within 8 mm of the outside edge is left unpainted.
Â Â Â Â Â Â Â ÂÂÂ
Fig. U13 External dimensions of stand–alone type small–size MDI unit
B–63003EN/03 A. EXTERNAL DIMENSIONS OF EACH UNIT
423
Mounting hole diagram
At the rear of the metal panel, the area within 8 mm of the outside edge is left unpainted.
ÂÂ ÂÂ Â Â Â Â Â ÂÂÂ
Fig. U14 External dimensions of stand–alone type standard MDI unit
A. EXTERNAL DIMENSIONS OF EACH UNIT B–63003EN/03
424
Mounting hole diagram
At the rear of the metal panel, the area within 8 mm of the outside edge is left unpainted.
Â Â ÂÂÂ
ÂÂ ÂÂ ÂÂÂ
Fig. U15 External dimensions of stand–alone type standard MDI unit (horizontal type)
B–63003EN/03 A. EXTERNAL DIMENSIONS OF EACH UNIT
425
Mounting hole diagram
At the rear of the metal panel, the area within 8 mm of the outside edge is left unpainted.
ÂÂ ÂÂ ÂÂ Â Â
ÂÂ ÂÂ ÂÂ
Fig. U16 External dimensions of stand–alone type standard MDI unit (vertical type)
A. EXTERNAL DIMENSIONS OF EACH UNIT B–63003EN/03
426
Mounting hole diagram
At the rear of the metal panel, the area within 8 mm of the outside edge is left unpainted.
M 4
st ud
Fig. U17 (a) External dimensions of FA full keyboard
B–63003EN/03 A. EXTERNAL DIMENSIONS OF EACH UNIT
427
Â
Â Â
Â ÂÂ
ÂÂ
Â Â Â Â ÂÂ Â
Â
Â Â
ÂÂ Â
Â
ÂÂÂ
Â Â Â Â Â
Â ÂÂ Â
*
*
Â
ÂÂ
Â ÂÂ ÂÂ
� The personal computer interface connection unit and ISA expansion unit are installed on the back of the separate MDI unit or FA full keyboard when shipped.
� For panel cutting information, see the panel cut drawing of the separate MDI unit or FA full keyboard.
[Unit: mm]
� Dependent on the ISA board used and cable connected
� The separate MDI unit or FA full keyboard with a personal computer interface connection unit and ISA expansion unit installed can be mounted only under the main body of the CNC.
Main body of CNC
Hard disk unit +
Personal computer interface connection unit
+ ISA expansion unit
Separate MDI unit or FA full keyboard
Fig. U17 (b) FA full keyboard (with hard disk + personal computer interface connection unit + ISA expansion unit)
A. EXTERNAL DIMENSIONS OF EACH UNIT B–63003EN/03
428
Fig. U18 (a) External dimensions of 101–type full keyboard (English) Specification No.: A86L–0001–0210
NOTE This keyboard is not dust–proof. It should be used for program development only. It can be used at temperatures of between 0 and 40°C.
Fig. U18 (b) External dimensions of 106–type full keyboard (Japanese) Specification No.: A86L–0001–0211
NOTE This keyboard is not dust–proof. It should be used for program development only. It can be used at temperatures of between 0 and 40°C.
B–63003EN/03 A. EXTERNAL DIMENSIONS OF EACH UNIT
429
66±2
25+1.5
104±2
1.5±1
Unit : mm
ÂÂÂ13±1
Â ÂÂ ÂÂ Â Â ÂÂÂ
27 00
15 ±
41 .5
2 ±
Fig. U19 External dimensions of mouse Specification No.: A86L–0001–0212
NOTE This mouse is not dust–proof. It should be used for program development only. It can be used at temperatures of between 0 and 40°C. The mouse is fitted with a 2.7–m cable.
A. EXTERNAL DIMENSIONS OF EACH UNIT B–63003EN/03
430
4–M3
ÂÂ ÂÂ
ÂÂ ÂÂ
ÂÂ ÂÂ
Â Â
64
(HOLE)
70
ÂÂ
ÂÂ ÂÂ ÂÂ
ÂÂ ÂÂ
Â
ÂÂÂÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂ
Â ÂÂÂ
ÂÂ
ÂÂ ÂÂ
ÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Â Â ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ Â Â ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ Â Â ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ Â Â ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ Â Â ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ Â Â ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ Â Â ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ Â Â ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ Â Â ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ Â Â ÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂÂÂ Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂ ÂÂÂÂÂÂÂ Â Â ÂÂÂÂÂÂ
ÂÂ
ÂÂ ÂÂ ÂÂ
ÂÂ ÂÂ ÂÂ ÂÂ
ÂÂ
ÂÂ ÂÂ
Â Â
Â Â
ÂÂ ÂÂ
Â Â
ÂÂ ÂÂ
FDD
ACRYLIC WINDOW
ÂÂ
ÂÂ
Â Â
70
80
55
4–φ3.6
1451.6
ÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂ ÂÂÂÂÂÂ ÂÂÂÂÂÂ ÂÂÂÂÂÂ ÂÂÂÂÂÂ ÂÂÂÂÂÂ
ÂÂÂÂ ÂÂÂÂ ÂÂÂÂ ÂÂÂÂ ÂÂÂÂ
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Â Â Â Â
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Â
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ÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂ ÂÂÂÂÂÂ ÂÂÂÂÂÂ ÂÂÂÂÂÂ ÂÂÂÂÂÂ
ÂÂÂÂÂ ÂÂÂÂÂ ÂÂÂÂÂ ÂÂÂÂÂ
ÂÂÂÂÂ ÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂ ÂÂÂÂÂÂÂÂ ÂÂ
ÂÂ Â
ÂÂ Â Â
ÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂ
ÂÂÂÂÂ ÂÂÂÂÂ ÂÂÂÂÂ ÂÂÂÂÂ ÂÂÂÂÂ ÂÂÂÂÂ
Â Â
ÂÂÂÂ ÂÂÂÂ ÂÂÂÂ ÂÂÂÂ ÂÂÂÂ
ÂÂÂ ÂÂÂ ÂÂÂ ÂÂÂ
ÂÂÂ ÂÂÂ ÂÂÂ ÂÂÂ
Â Â Â Â Â Â
ÂÂ ÂÂ
Â Â
ÂÂ
Â
ÂÂ
ÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ Â
Â ÂÂ
ÂÂÂÂÂÂ ÂÂÂÂÂÂ
Â Â
14 0
13 4
5
15 0
14 0
5
10 4
Unit: mm
Mounting direction When using the floppy disk unit attached to the machine, mount the floppy disk unit in one of the following directions:
Fig. U20 Floppy disk unit
B–63003EN/03 A. EXTERNAL DIMENSIONS OF EACH UNIT
431
Fig. U21 (a) External dimensions of high–speed serial bus interface board type 2 (for PC) Specification No.: A20B–8100–0100
Â Â
–0582 –0583
Weight: 0.2 kg
Fig. U21 (b) High–speed serial bus interface board type 2 (PC) Specification No.: A20B–8001–0583 (1 CH)
A20B–8001–0582 (2 CH)
A. EXTERNAL DIMENSIONS OF EACH UNIT B–63003EN/03
432
Note: Mechanical specifications of the position coder are as follows: (1) Input axis inertia
1.0 × 10–3 kg⋅cm⋅sec2 or less (2) Input axis starting torque
1000 g⋅cm or less (3) Allowable input axis load
Driving the timing belt with a pulley directly attached to the position coder shaft may produce an axis load greater than the allowed maximum.
(4) Weight: Approx. 1 kg (without the flange)
Radial load Thrust load
+0.05 –0
+ 00
12 –0
4 f 5.4
3
�56
�68
98
2
MS3102A20–29P
2 1.15 +0.14 –0
20
30 3 5
31 +0.15
5
Key position
72
52
68
Â
50 –0
.0 09
–0 .0
25
Â Â
ÂÂ ÂÂÂÂ
15 14 .3
16
–0 .0
06 –0
.0 17
+ 0
–0 .1
1
Â
Operating 10 kg or less 5 kg or less
Idle 20 kg or less 10 kg or less
Fig. U22 (a) External dimensions of position coder Specification No.: A86L–0027–0001#102 (Max. 4000 rpm)
A86L–0027–0001#002 (Max. 6000 rpm)
B–63003EN/03 A. EXTERNAL DIMENSIONS OF EACH UNIT
433
M S
c on
ne ct
or :
M S
31 02
A –2
0– 29
P
Fig. U22 (b) α position coder Specification No.: A860–0309–T302 (10000 rpm maximum)
A. EXTERNAL DIMENSIONS OF EACH UNIT B–63003EN/03
434
ÂÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂ
ÂÂ ÂÂ ÂÂ ÂÂ
ÂÂ ÂÂ ÂÂ
ÂÂ ÂÂ
ÂÂ ÂÂ
ÂÂ ÂÂ Â Â ÂÂ
ÂÂÂ ÂÂ
ÂÂÂÂ ÂÂ
ÂÂ ÂÂÂÂ
ÂÂ ÂÂ ÂÂ Â
Â
ÂÂ ÂÂ ÂÂ ÂÂ ÂÂ ÂÂ ÂÂ ÂÂ ÂÂ ÂÂ
ÂÂÂÂ ÂÂÂÂ
ÂÂ ÂÂ
ÂÂÂ Â
ÂÂ ÂÂ
ÂÂ ÂÂ ÂÂ
ÂÂ ÂÂ ÂÂ ÂÂÂ
Â Â
ÂÂ ÂÂ
Â Â
ÂÂ
Â
Â Â
Â
8.35
f 80.0 f 55.0
60.0
50 .0
30 .0
M 4X
8. 0
Â Â Â
Â Â ÂÂ
Â Â
Â Â
Â Â
5V0V A B
11 .0PULSE GENERATOR
FANUC LTD
ÂÂ ÂÂ ÂÂ ÂÂ ÂÂ ÂÂ ÂÂ ÂÂ
Â Â
ÂÂÂ
120.0°
ÂÂ ÂÂ
On the f 72 circumference
M3 screw terminal
ÂÂ Â ÂÂ ÂÂÂÂÂÂ
Fig. U23 External dimensions of manual pulse generator Specification No.: A860–0202–T001
B–63003EN/03 A. EXTERNAL DIMENSIONS OF EACH UNIT
435
ÂÂÂÂÂÂ ÂÂÂÂÂÂ ÂÂÂÂÂÂ ÂÂÂÂÂÂ ÂÂÂÂÂÂ ÂÂÂÂÂÂ
ÂÂÂÂÂÂ ÂÂÂÂÂÂ ÂÂÂÂÂÂ ÂÂÂÂÂÂ ÂÂÂÂÂÂ ÂÂÂÂÂÂ
ÂÂ ÂÂÂÂ
Â ÂÂ ÂÂ
ÂÂÂÂ ÂÂÂÂ
ÂÂÂ ÂÂ ÂÂ
Â ÂÂÂÂ
ÂÂ ÂÂ
Â Â Â Â
Â Â Â Â ÂÂ ÂÂ Â Â ÂÂ ÂÂÂÂ
ÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂ Â ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Â
Â Â
14 0
Â
Â Â25
ÂÂ ÂÂ
Â Â
90 ÂÂ ÂÂ
Â Â
38.0
Â Â
Â
39 .0
Â
Â
10 0.
0
Â Â
Â Â
A860–0202–T004∼T009
ÂÂÂÂÂÂ ÂÂÂÂÂÂ ÂÂÂÂÂÂ ÂÂÂÂÂÂ ÂÂÂÂÂÂ ÂÂÂÂÂÂ
ÂÂÂÂÂÂ ÂÂÂÂÂÂ ÂÂÂÂÂÂ ÂÂÂÂÂÂ ÂÂÂÂÂÂ ÂÂÂÂÂÂ
ÂÂÂ ÂÂÂÂ
ÂÂ ÂÂ ÂÂ ÂÂ ÂÂ ÂÂ ÂÂÂÂÂ
Â ÂÂ
Â Â Â Â
ÂÂÂÂÂÂ ÂÂ
Â Â Â Â ÂÂ ÂÂ Â Â ÂÂ ÂÂ
ÂÂ ÂÂ ÂÂ ÂÂ ÂÂ ÂÂ
Â Â Â ÂÂ Â Â Â Â Â ÂÂÂÂ ÂÂ ÂÂ Â Â Â Â ÂÂÂ
Â ÂÂÂ
Â Â
Â Â
14 0
Â Â
25
ÂÂ Â 90
ÂÂ Â 38.0
Â
Â Â
39 .0
Â Â
Â Â
10 0.
0
Â Â
Â
Â Â ÂÂÂÂÂ
A860–0202–T010∼T015
M3 screw terminal
M3 screw terminal
M3 screw terminal
M3 screw terminal
Fig. U24 External dimensions of pendant–type manual pulse generator Specification No.: A860–0202–T004 to TT015
A. EXTERNAL DIMENSIONS OF EACH UNIT B–63003EN/03
436
C P
11
JF 10
1
JF 10
2
JF 10
3
JF 10
4
JA 4A
C O
P 10
B C
O P
10 A
Fig. U25 External dimensions of separate detector interface unit
B–63003EN/03 A. EXTERNAL DIMENSIONS OF EACH UNIT
437
ÂÂ
ÂÂ
Â
Â
Â Â
Â Â
ÂÂ ÂÂ
Â
Â Â Â
Â Â
Â Â
ÂÂ
Â
Â Â
ÂÂ ÂÂ
ÂÂ ÂÂ
ÂÂÂÂ
Â Â Â
103
FANUC
40
A
78 78
4–M4 counter sinking
Negative polarity indication
Positive polarity indication
Plus terminal with 3–M3 screw holes
Minus terminal with 3–M3 screw holes
4–f 4.3 mounting hole
Arrow view A
Note) The battery is not included.
10 3
14 .1
� � ��
� � � ��
� � ��
� �
Fig. U26 External dimensions of ABS battery case for separate detector Specification No.: A06B–6050–K060
A. EXTERNAL DIMENSIONS OF EACH UNIT B–63003EN/03
438
ÁÁÁÁ ÁÁÁÁ Á Á
ÁÁ ÁÁÁÁÁ
Á
Á
Á
Á Á
65
5
5
25 25
50
5
32.5
35 100
120
1 2 3
Â
Â
Â Â
Â Â
Â Â
ÂÂ Â Â Â Â
Â ÂÂ
Â Â
Fig. U27 External dimensions of tap
ÂÂÂÂÂ
ÔÔ ÔÔ
ÂÂ 16.0
ÂÂÂ 39.3
Â Â
Â
47 .0
Fig. U28 External dimensions of terminal resistance unit
B–63003EN/03 A. EXTERNAL DIMENSIONS OF EACH UNIT
439
103
5
13.5 47
115
70
81 93
145
The battery unit is fitted with a 14–m battery cable.
Mounting hole (countersink)
Mounting panel hole drilling
M4 tap × 4
Main unit Cover
Fig. U29 External dimensions of external CNC battery unit
A. EXTERNAL DIMENSIONS OF EACH UNIT B–63003EN/03
440
Mounting hole diagram
At the rear of the metal panel, the area within 8 mm of the outside edge is left unpainted.
Fig. U30 External dimensions of punch panel (narrow type)
B–63003EN/03 A. EXTERNAL DIMENSIONS OF EACH UNIT
441
Painting shall be masked 8 mm from the edges of the panel sheet metal on the rear surface.
The following is the panel cut layout drawing of this punch panel.
ÂÂ
Â Â
Â
Â
Â Â
Â Â ÂÂ ÂÂ
20
ÂÂ ÂÂ
2–M3
10 0
11 5
Fig. U31 Punch Panel (Narrow Type) Specification No.: A02B–0120–C191 (cable length 1 m)
A02B–0120–C192 (cable length 2 m) A02B–0120–C193 (cable length 5 m)
A. EXTERNAL DIMENSIONS OF EACH UNIT B–63003EN/03
442
P an
el c
ut tin
g dr
aw in
g
T hi
s m
et al
p la
te c
an b
e re
m ov
ed .
P ro
te ct
io n
gr ou
nd in
g st
ud (
M 4,
b ac
k si
de )
Fig. U32 Distribution I/O small machine operator’s panel
B–63003EN/03 A. EXTERNAL DIMENSIONS OF EACH UNIT
443
P an
el c
ut tin
g dr
aw in
g
T hi
s m
et al
p la
te c
an b
e re
m ov
ed .
P ro
te ct
io n
gr ou
nd in
g st
ud (
M 4,
b ac
k si
de )
Fig. U33 Distribution I/O standard machine operator’s panel
A. EXTERNAL DIMENSIONS OF EACH UNIT B–63003EN/03
444
Fig. title
Â Â Â
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ Specification No.
Â Â Â
ÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂ Fig. No.
Â Â Â
Â Â Â
ÂÂÂÂÂÂ ÂÂÂÂÂÂ
PCR connector (soldering type)Â Â ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂPCR–E20FSÂ
Â ÂÂÂÂÂÂÂÂÂ Fig.C1 (a)Â
Â Â Â
ÂÂÂÂÂÂ
FI40 connector Â Â Â
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ FI40–2015S Â Â Â
ÂÂÂÂÂÂÂÂÂ Fig.C1 (b)
Â Â Â
Â Â Â
ÂÂÂÂÂÂ
Connector case (HONDA PCR type)Â Â ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂPCR–V20LA/PCR–V20LBÂ
Â ÂÂÂÂÂÂÂÂÂ Fig.C2 (a)Â
Â Â Â
ÂÂÂÂÂÂ Connector case (HIROSE FI type)Â Â ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂFI–20–CVÂ
Â ÂÂÂÂÂÂÂÂÂ Fig.C2 (b)Â
Â Â Â
ÂÂÂÂÂÂ
Connector case (FUJITSU FCN type) Â Â ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
FCN–240C20–Y/S Â Â ÂÂÂÂÂÂÂÂÂ
Fig.C2 (c) Â Â
Â Â
ÂÂÂÂÂÂ
Connector case (HIROSE PCR type) Â Â Â
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ FI–20–CV7 Â Â Â
ÂÂÂÂÂÂÂÂÂ Fig.C2 (d)
Â Â Â
Â Â Â
ÂÂÂÂÂÂ
AMP connector (1) for servo sideÂ Â ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂAMP1–178128–3Â
Â ÂÂÂÂÂÂÂÂÂ Fig.C3 (a)Â
Â Â Â
ÂÂÂÂÂÂ AMP connector (2) for servo sideÂ Â ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂAMP2–178128–3Â
Â ÂÂÂÂÂÂÂÂÂ Fig.C3 (b)Â
Â Â Â
ÂÂÂÂÂÂ
AMP connector (3) for +24 V power supply Â Â Â
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ AMP1–178128–3 Â Â Â
ÂÂÂÂÂÂÂÂÂ Fig.C3 (c)
Â Â Â
Â Â Â
ÂÂÂÂÂÂ
AMP connector (4) for +24 V power supply Â Â Â
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂAMP2–178288–3
Â Â Â
ÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂ Fig.C3 (d)
Â Â Â
Â Â Â
ÂÂÂÂÂÂ ÂÂÂÂÂÂ
Contact for AMP connectorÂ Â Â
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂAMP1–175218–2/5 AMP1–175218–2/5 Â Â Â
ÂÂÂÂÂÂÂÂÂ Fig.C3 (e)Â Â Â
Â Â Â
ÂÂÂÂÂÂ
HONDA connector (case)Â Â ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Â ÂÂÂÂÂÂÂÂÂ Fig.C4 (a)Â
Â Â Â
ÂÂÂÂÂÂ
HONDA connector (angled case)Â Â ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Â ÂÂÂÂÂÂÂÂÂ Fig.C4 (b)Â
Â Â Â
ÂÂÂÂÂÂ
HONDA connector (male) Â Â Â
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ Â Â
ÂÂÂÂÂÂÂÂÂ Fig.C4 (c)
Â Â Â
Â Â Â
ÂÂÂÂÂÂ
HONDA connector (female)Â Â ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Â ÂÂÂÂÂÂÂÂÂ Fig.C4 (d)Â
Â Â Â
ÂÂÂÂÂÂ HONDA connector (terminal layout)Â Â ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Â ÂÂÂÂÂÂÂÂÂ Fig.C4 (e)Â
Â Â Â
ÂÂÂÂÂÂ
Connector (Burndy Japan)(3 pins/brown) Â Â ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
SMS3PN–5 Â Â ÂÂÂÂÂÂÂÂÂ
Fig.C5 Â Â
Â Â
ÂÂÂÂÂÂ
Connector for HIROSE flat cable Â Â Â
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ HIF3BB–50D–2.54R HIT3BB–34D–2.54R
Â Â Â
ÂÂÂÂÂÂÂÂÂ Fig.C6
Â Â Â
Â Â Â
ÂÂÂÂÂÂ
Connector (Japan Aviation Electronics)(for MDI) Â Â Â
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ LY10–DC20 Â Â Â
ÂÂÂÂÂÂÂÂÂ Fig.C7 (a)
Â Â Â
Â Â Â
ÂÂÂÂÂÂ
Contact (Japan Aviation Electronics)(for MDI)Â Â ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂLY10–C2–3Â
Â ÂÂÂÂÂÂÂÂÂ Fig.C7 (b)Â
Â Â Â
ÂÂÂÂÂÂ
Punch panel connector for reader/punch interfaceÂ Â ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Â ÂÂÂÂÂÂÂÂÂ Fig.C8 (a)Â
Â Â Â
ÂÂÂÂÂÂ
Locking plate for reader/punch interface connector Â Â Â
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ Â Â
ÂÂÂÂÂÂÂÂÂ Fig.C8 (b)
Â Â Â
Â Â Â
ÂÂÂÂÂÂ
Honda connector (for distribution I/O connection printed circuit board)Â Â ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂMRH–50FDÂ
Â ÂÂÂÂÂÂÂÂÂ Fig. C9Â
Â Â Â
ÂÂÂÂÂÂ AMP connector (for loader I/O board)Â Â ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂAMP178214–1Â
Â ÂÂÂÂÂÂÂÂÂ Fig. C10Â
Â Â Â
ÂÂÂÂÂÂ Â Â ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
A02B–0166–K330 Â Â ÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂ
Fig. C11 Â Â
Â Â
ÂÂÂÂÂÂ ÂÂÂÂÂÂ
Connectors
B–63003EN/03 A. EXTERNAL DIMENSIONS OF EACH UNIT
445
Â ÂÂÂ
ÂÂ ÂÂ ÂÂ
Â Â
ÂÂ ÂÂ
ÂÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂ
Â Â
Â Â Â Â
Â Â Â
ÂÂ ÂÂÂÂÂ
Â ÂÂÂÂÂÂ
ÂHONDA ÂÂÂ ÂÂÂ ÂÂÂ
Â ÂÂ ÂÂ 1.27
A
1
Â Â
Â
7. 3
n n 2
) 1
ÂÂ ÂÂ
ÂÂ ÂÂ7
Â
Â Â
15 .1
ÂÂ ÂÂ
B ÂÂ1.27
ÂÂ Â
Display
n 2
TYPE : HONDA PCR–E20FS (SOLDERING TYPE)
USAGE : GENERAL
MATING
HOUSING : HONDA PCR–E20L (PLASTIC)
PCR–E20FS
A
21.65
B
11.43
Fig. C1 (a) PCR connector (soldering type)
A. EXTERNAL DIMENSIONS OF EACH UNIT B–63003EN/03
446
Â ÂÂÂ ÂÂ
ÂÂ ÂÂ
Â Â ÂÂ Â
Â Â
Â Â
Â
Â Â
Â Â
Â Â
ÂÂÂ
ÂÂÂÂ 16.25 11.43
1.27
13.35 19.2
15�
5. 5
2. 2
1. 7
9. 2
12345678910
11121314151617181920
ÂÂ ÂÂ ÂÂ ÂÂ ÂÂ ÂÂ
ÂÂ ÂÂ ÂÂ ÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂ
ÂÂÂÂ ÂÂ ÂÂÂÂ
ÂÂ ÂÂ Â
Â ÂÂ ÂÂ ÂÂÂ
Â Â
S
1
2
3
4
5
6
7
8
9
10
1214161820Section AA
ÂÂ ÂÂ
ÂÂ ÂÂ
Â
Â Â
Â
Â Â
Â Â
Â Â
Â
Â ÂÂ
Â
ÂÂ 1.8
3
5
8. 5
4. 3
7
ÂÂÂ
ÂÂ
A Â Â
A
ÂÂÂÂÂÂ ÂÂÂÂÂÂ ÂÂÂÂÂÂ
ÂÂÂÂÂÂ 2.4 2.4
(1)
(2)
(3)
(4)
Â Â
ÂÂ
Â
Â
Note This connector does not have contacts for positions 11,13,15,17, and 19.
Â
ÂÂ ÂÂ
Tab for shield connection
TYPE : HIROSE FI40–2015S
USAGE : PULSE CODER INTERFACE
LINEAR SCALE INTERFACE
MPG INTERFACE
MATING/HOUSING : HIROSE FI–20–CV
(Standard 1/10)
See from the back (soldering side)
Fig. C1 (b) FI40 connector
B–63003EN/03 A. EXTERNAL DIMENSIONS OF EACH UNIT
447
Â ÂÂ ÂÂ
Â Â ÂÂ ÂÂ
9.5
ÂÂ ÂÂ
ÂÂ Â Â ÂÂ ÂÂ Â
ÂÂÂÂ ÂÂÂÂ
HONDA
Â ÂÂ
Â ÂÂ
21
30
ÂÂ ÂÂ
ÂÂ ÂÂ
37
ÂÂ
ÂÂÂ ÂÂÂ ÂÂÂ
ÂÂÂ ÂÂÂ ÂÂÂ
Â ÂÂ 11.4
(1)
(2)
ÂÂ ÂÂ
Â
ÂÂ
Â Â
ÂÂ
ÂÂ
(3)
(4)
(5)
(6)
Â Â
ÂÂ ÂÂ
Â ÂÂÂ ÂÂ
(1) (2) Case (3) Cable clamp (4) Lock bracket (5) Lock lever (6) Set screw for cable clamp
TYPE : HONDA PCR–V20LA (for 6 dia. cable)
USAGE : GENERAL
Fig. C2 (a) Connector case (HONDA PCR type)
A. EXTERNAL DIMENSIONS OF EACH UNIT B–63003EN/03
448
Â ÂÂ
Â ÂÂ
Â
Â
ÂÂÂ ÂÂÂ ÂÂÂ
Â Â
ÂÂ ÂÂ
(1)(2)
ÂÂ ÂÂ
Â Â
(3)
(4)
(5)
(6)
ÂÂ ÂÂ
Â Â Â Â Â Â
ÂÂ ÂÂ Â
ÂÂ
Â
ÂÂ
21±0.3 Â Â
Â
Â
11.5±0.3
TYPE : HIROSE FI–20–CV
USAGE : PULSE CODER INTERFACE
LINEAR SCALE INTERFACE
MANUAL PULSE GENERATOR INTERFACE
(1) (2) Case (3) Lock bracket (4) Lock lever (5) Cable clamp (6) Set screw for cable clamp
9.5±0.2
30±0.3
37 "
0. 5
17 .5
" 0.
3
Fig. C2 (b) Connector case (HIROSE FI type)
B–63003EN/03 A. EXTERNAL DIMENSIONS OF EACH UNIT
449
Â ÂÂ
Â ÂÂ
21
30
ÂÂ ÂÂ
ÂÂ
37
ÂÂÂ ÂÂÂ ÂÂÂ
Â ÂÂ 11.4
(2)
Â ÂÂ
Â ÂÂ
F C020–02
ÂÂÂ9.5
ÂÂ ÂÂ
Â Â
ÂÂ ÂÂ
Â Â Â Â
Â Â
Â Â Â ÂÂ
Cable clamp Screw
Lock leverÂÂ ÂÂ
TYPE : FUJITSU FCN–240C20–Y/S (for 5.8 dia. cable)
USAGE : GENERAL
Fig. C2 (c) Connector case (FUJITSU FCN type)
A. EXTERNAL DIMENSIONS OF EACH UNIT B–63003EN/03
450
Fig. C2 (d) Connector case (PCR type (Hirose Electric))
B–63003EN/03 A. EXTERNAL DIMENSIONS OF EACH UNIT
451
ÂÂ ÂÂ Â Â
3 12
Â Â
Â Â Â
Â Â Â
Â Â Â ÂÂ ÂÂ
AMP
Â Â
Â Â
ÂÂ ÂÂ
ÂÂ
ÂÂ ÂÂ
ÂÂ ÂÂ
ÂÂ ÂÂ19.24
16 .3 2
2. 8Â
Â X
ÂÂÂ ÂÂÂ Â Â ÂÂÂÂÂÂ ÂÂ ÂÂ ÂÂ ÂÂ ÂÂ ÂÂÂÂÂÂÂÂÂÂÂ ÂÂÂ Â Â ÂÂÂÂ
Â Â
Â Â ÂÂ
ÂÂ ÂÂ
ÂÂ ÂÂ
ÂÂ ÂÂ ÂÂ
10.16 5.08
4. 05
3. 1
ÂÂ Â ÂÂ ÂÂ
Â ÂÂÂ Â
Â Â Â
Â Â
Â Â Â ÂÂ
ÂÂÂÂÂ 123
Circuit No.
Â Â Â Â Â
Â Â Â Â
Â Â Â Â
Â Â Â Â
ÂÂ ÂÂ ÂÂ ÂÂ
Â ÂÂ
Â Â Â Â
0. 6
6. 55
7. 15
Circuit No.
Â Â
ÂÂ ÂÂ
TYPE : AMP1–178128–3
(25.5)
D–3
DIMENSION
Fig. C3 (a) AMP connector (1)
A. EXTERNAL DIMENSIONS OF EACH UNIT B–63003EN/03
452
TYPE : AMP2–178128–3
DIMENSION
Â Â
3 12ÂÂ ÂÂÂ
Â Â Â Â
Â Â Â
Â Â Â ÂÂ ÂÂ
AMP
Â Â
Â Â
ÂÂ ÂÂ
ÂÂ
ÂÂ ÂÂ
ÂÂ ÂÂ
ÂÂ ÂÂ
(29.7)
(19.24)
16 .3 22
.8
Â Â
Y
ÂÂÂ ÂÂÂ Â Â ÂÂÂÂÂÂ ÂÂ ÂÂ ÂÂ ÂÂ ÂÂ ÂÂÂÂÂÂÂÂÂÂÂ ÂÂÂ Â Â ÂÂÂÂ
Â Â
Â Â ÂÂ
ÂÂ ÂÂ
ÂÂ ÂÂ
ÂÂ ÂÂÂÂ ÂÂ
10.16 5.08
4. 05
3. 1
ÂÂ Â ÂÂ ÂÂ
Â ÂÂÂ Â
Â Â Â
Â Â
ÂÂ ÂÂ
ÂÂÂÂÂ 123 Cricuit No.
ÂÂÂÂÂÂÂÂÂ
ÂÂ ÂÂ ÂÂ ÂÂ
Â ÂÂ
Â Â Â Â
0. 6
6. 55
7. 15
Circuit No.
Â Â
ÂÂ ÂÂ
" 0.
3
" 0.
3
D–3
" 0.
3
" 0.
3
" 0.
3
Fig. C3 (b) AMP connector (2)
B–63003EN/03 A. EXTERNAL DIMENSIONS OF EACH UNIT
453
Â
3 12
ÂÂÂ ÂÂ
Â ÂÂ ÂÂ ÂÂ Â Â Â
AMP
Â Â
ÂÂ ÂÂ
ÂÂ ÂÂ
ÂÂ ÂÂ
ÂÂ
ÂÂ
ÂÂ
(22.96)
16.7
16 .3 2
2. 8
Â Â
X
ÂÂÂ Â Â Â ÂÂ Â
Â Â Â
ÂÂ
ÂÂ
ÂÂ ÂÂ ÂÂ
7.62 3.81
4. 05
3. 1
ÂÂ ÂÂÂ ÂÂ Â
ÂÂ ÂÂ Â ÂÂ ÂÂ ÂÂ ÂÂ
ÂÂÂÂÂ 123
Circuit No.
Â ÂÂÂÂÂÂÂÂ
ÂÂ
ÂÂ
Â ÂÂ Â
Â Â
Â
0. 6
6. 55
7. 15
Circuit No.
Â
ÂÂ ÂÂ
ÂÂÂÂÂÂ ÂÂ ÂÂ ÂÂ
ÂÂÂÂÂÂ ÂÂ ÂÂ ÂÂ
TYPE : AMP1–178288–3
USAGE : POWER SUPPLY UNIT CP1A
+24V INPUT Â Â
3
2
1
0V
+24V
D–3
DIMENSION
Fig. C3 (c) AMPconnector (3)
A. EXTERNAL DIMENSIONS OF EACH UNIT B–63003EN/03
454
ÂÂ
ÂÂ ÂÂÂ ÂÂ Â
ÂÂ ÂÂ Â ÂÂ ÂÂ ÂÂ ÂÂ
ÂÂÂÂÂ 123
Circuit No.
Â ÂÂÂÂÂÂÂÂ
ÂÂ
ÂÂ
Â ÂÂ Â
Â Â
Â
0. 6
6. 55
7. 15
Circuit No.
Â
TYPE : AMP2–178288–3
USAGE : POWER CP1B
+24V OUTPUT
Â Â
3
2
1
0V
+24V
Â
Â Â
Â
Â Â Â
ÂÂ
ÂÂ ÂÂ
Â
ÂÂ ÂÂ
Â ÂÂ Â
Â Â ÂÂ
ÂÂ ÂÂ ÂÂ ÂÂÂÂ
DIMENSION
Fig. C3 (d) AMP connector (4)
B–63003EN/03 A. EXTERNAL DIMENSIONS OF EACH UNIT
455
SEPARATE : AMP1–175218–2(Gold coated) AMP1–175218–5(Tin coated)
REEL : AMP1–175196–2(Gold coated) AMP1–175196–5(Tin coated)
WIRE : AWG 16, 18, 20
ÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂ ÂÂ
Â Â
ÂÂÂ ÂÂ ÂÂ
Â Â
(21.8)
3
1 Â
In case of reel
ÂÂ ÂÂ ÂÂ ÂÂÂÂ
ÂÂ ÂÂ
Â Â Â ÂÂÂ ÂÂÂÂ ÂÂ
A–A 2.9
2. 9
ÂÂ ÂÂ ÂÂ ÂÂÂÂ
ÂÂ ÂÂ ÂÂ
ÂÂ Â
Â
Â Â
4.2
5. 5
B–B
Â Â ÂÂ
Â Â Â
ÂÂ Â Â Â
Â Â Â
ÂÂ ÂÂ ÂÂ ÂÂ Â
ÂÂÂ
17.8
(9.3) (2.5)
A B
A BÂÂ ÂÂ
Â Â Â
(f 2.6)
ÂÂÂ–AMP Â ÂÂÂ
Â ÂÂ ÂÂ ÂÂ
ÂÂ
ÂÂ ÂÂ
ÂÂ ÂÂ
Â
Â
2.9
(1.7) 2. 5
3. 4
PLATING 1D–MARK
PRESSER 1D–MARK
±0.2
±0.5
±0.4
±0.4
" 0.
2
" 0.
5
" 0.
2
" 0.
5
Fig. C3 (e) Contact for AMP connector
A. EXTERNAL DIMENSIONS OF EACH UNIT B–63003EN/03
456
ÂÂ ÂÂ ÂÂÂÂ ÂÂ ÂÂÂÂ ÂÂ ÂÂ ÂÂ
ÂÂÂÂ ÂÂÂÂ
Â Â
Â ÂÂ Â
Â Â
Â ÂÂ Â
Â
ÂÂÂÂÂÂ ÂÂÂÂÂÂ ÂÂÂÂÂÂ ÂÂÂÂÂÂ ÂÂÂÂÂÂ ÂÂÂÂÂÂ ÂÂÂÂÂÂ ÂÂÂÂÂÂ ÂÂÂÂÂÂ ÂÂÂÂÂÂ ÂÂÂÂÂÂ ÂÂÂÂÂÂ ÂÂÂÂÂÂ ÂÂÂÂÂÂ
ÂÂÂÂÂÂ ÂÂÂÂÂÂ
ÂÂÂÂ ÂÂÂÂ ÂÂÂÂ ÂÂÂÂ ÂÂÂÂ ÂÂ ÂÂ
(2)
(1)
(3)
(4)
(5)
ÂÂ
Â
Â Â
ÂÂ ÂÂ
ÂÂ
ÂÂ ÂÂ Â ÂÂ
ÂÂA ÂÂÂ(B)
Â Â
Â
Â ÂÂÂ(D)
Â ÂÂÂ
ÂÂ
Â ÂÂÂ
ÂÂ
ÂÂ ÂÂ ÂÂ
ÂÂ ÂÂÂ Â
Â ÂÂÂ ÂÂ
ÂÂ ÂÂ
MR–20LMH (Plug)
MR–20LFH (Jack)
MR–50LMH (Plug)
MR–50LFH (Jack)
Specification Symbol
A (B) C (D) Number of terminals
39.3 44.9 39.8 17 20
67.9 73.5 44.8 18 50
Symbol 1
2
3
4
5
Name Connector cover
Cable clamp
Screw for cable clamp
Plug (MR–20, 50MH)
Jack (MR–20, 50FH)
Outer diameter of the cable MR–20L dia.10mm max MR–50L dia.16mm max
Stopper
Â Â
C
Fig. C4 (a) HONDA connector (case)
B–63003EN/03 A. EXTERNAL DIMENSIONS OF EACH UNIT
457
External dimensions of 50–pin connector
Fig. C4 (b) Honda connector (angled–type case)
A. EXTERNAL DIMENSIONS OF EACH UNIT B–63003EN/03
458
(2)
(1)
(3)
Â Â
Â Â
ÂÂ Â Â Â
Â Â
Â
2–M2
ÂÂ ÂÂ ÂÂ
A
B
ÂÂ ÂÂ1
3
Â
Â Â
ÂÂ ÂÂ ÂÂ
18 .1
ÂÂ
ÂÂ ÂÂ ÂÂ ÂÂ
8. 5
ÂÂ
ÂÂ ÂÂ ÂÂ
6
Â
Â Â2.4
ÂÂ ÂÂ
ÂÂÂ Â
H O
N D
A
1 2 3 4 5 6 7
8 9 10 11 12 13
14 15 16 17 18 19 20
MR–20RMH
MR–50RHF
A B
32.8 27.8 20
61.4 56.4 50
Symbol 1
2
3
Name Cable clamp
Screw 2.6dia.×8 Connector (MR–20,–50MH)
Number of terminals
Fig. C4 (c) HONDA connector (male)
B–63003EN/03 A. EXTERNAL DIMENSIONS OF EACH UNIT
459
(2)
(1)
(3)
Â Â
Â Â
Â ÂÂ Â Â
Â Â
Â
2–M2
ÂÂ ÂÂ ÂÂ
A
B
ÂÂ ÂÂ1
3
Â
Â Â
ÂÂ ÂÂ ÂÂ
19 .9
ÂÂ
ÂÂ ÂÂ ÂÂ ÂÂ
10 .9
Â
Â ÂÂ ÂÂ
8. 4
Â
Â Â
ÂÂ ÂÂ
ÂÂÂ Â
H O
N D
A
8 9 10 11 12 13
1 2 3 4 5 6 7
14 15 16 17 18 19 20
Symbol 1
2
3
Name Cable clamp
Screw 2.6dia.×8 Connector ( MR–20,– 50FH)
MR–20RMH
MR–50RMH
A B
32.8 27.8 20
61.4 56.4 50
Number of terminals
2. 4
Fig. C4 (d) HONDA connector (female)
A. EXTERNAL DIMENSIONS OF EACH UNIT B–63003EN/03
460
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 181
19 20 21 22 23 24 25 26 27 28 29 30 31 32
33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
HONDA
MR–50MH (50–core,plug)
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 181
19 20 21 22 23 24 25 26 27 28 29 30 31 32
33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
HONDA
MR–50FH (50–core, jack)
1 2 3 4 5 6 7
8 9 10 11 12 13
14 15 16 17 18 19 20
HONDA MR–20MH (20–core,plug)
1 2 3 4 5 6 7
8 9 10 11 12 13
14 15 16 17 18 19 20
HONDA MR–20FH (20–core, jack)
Fig. C4 (e) HONDA connector (terminal layout)
B–63003EN/03 A. EXTERNAL DIMENSIONS OF EACH UNIT
461
Â Â
Â Â
ÂÂ ÂÂ
ÂÂ ÂÂ
32 m
ax .
19 .0
6
Â ÂÂ 30
Â Â ÂÂÂ
7.7
6
Â Â Â
5. 08
1 2
3
Specification (Connector maker
number)
Connector housing for cable
Contact (Crimp type)
(Solder type)
Name Remarks
SMS3PNS–5
RC16M–23T3
RC16M–SCT3
Brown For details on tools required for crimp terminals,contact the manufacturer.
Manufacturer : Burndy Japan Corp.
Cables : Cross sectional area : 0.75mm2(30/0.18)
Insulation diameter : 2.8mm max
Peeling length : 7.2mm
±0.2
" 0.
2
Fig. C5 Connector made by Burndy Japan (3 pins,black)
A. EXTERNAL DIMENSIONS OF EACH UNIT B–63003EN/03
462
Section B–B’
ÂÂ ÂÂ Â Â
Â ÂÂÂÂ1.271.27
1.27
1.09
Â Â
Â
Â Â Â Â
15 .6
14 .4
ÂÂ ÂÂ ÂÂ ÂÂÂ
ÂÂ
C
3.8
2. 7
7. 0 ÂÂ
Â
�1
Â
Â
ÂÂÂ ÂÂ
ÂÂ ÂÂÂÂÂ ÂÂ
ÂÂ ÂÂÂÂ
Â ÂÂ
Â
A
A A’ B
B’ 2.54
3.81 1.27
2. 54
6. 0
Â Â
ÂÂÂ A
6. 0
ÂÂÂÂÂ ÂÂ
D
Â ÂÂ Â
ÂÂÂ Â Â
ÂÂ ÂÂ ÂÂÂ Â Â
ÂÂ
3. 5
10 .5
7. 0
0. 3
0. 95
1.05
3.5
ÂÂ ÂÂÂ
ÂÂ
4.5
2.3
ÂÂÂ Â Â
Â Â
Â Â
Â Â
A
D
3. 6
6. 0
ÂÂÂ Â Â
ÂÂ Â
ÂÂÂ
2.3 3.5
8. 5
MAIN BODY PROTECTOR CRAMP
ASS’Y DIAGRAM
ÂÂÂ ÂÂÂÂÂ
ÂÂ
ÂÂÂÂ ÂÂÂÂ ÂÂÂÂ Â Â
ÂÂÂÂ ÂÂÂÂ
ÂÂ ÂÂ
ÂÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂ
ÂÂ ÂÂ ÂÂ ÂÂ ÂÂ
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Section A–A’
HIF3BB–50D–2.54R
Description A B C D
68.07 60.96 62.23 63.6
No.of contact
50
Dimensions
Specification HIROSE ELEC. CO.
HIF3BB–50D–2. 54R (50contacts)
HIF3BA
HIF3BB
CONNECTOR FOR FLAT CABLE (HIROSE ELEC. CO.)
01 02
03 04
05 06
07 08
09 10
ÂÂ ÂÂ
ROW A
ROW B
20PINS
AOI MARK (SIDE)
POLARITY GUIDANCE ÂÂ ÂÂ
ÂÂ ÂÂÂÂ
ÂÂ
01 02
03 04
05 06
07 08
09 10
11 12
13 14
15 16
17 18
19 20
21 22
23 24
25
50PINS
Â Â
ROW A
ROW B
ÂÂÂ ÂÂÂ
OUTVIEW FROM CONNECTOR SIDE.
OUTVIEW FROM CONNECTOR SIDE.
FLAT CABLE CONNECTOR CONTACT NUMBER (HIROSE)
B
�2
�3
5. 1
Fig. C6 Connector for HIROSE Flat cable
B–63003EN/03 A. EXTERNAL DIMENSIONS OF EACH UNIT
463
+0.2 18
±0.15 13
20.5 0
–0.3
21.6 +0.3
0
2 (pitch)
Fig. C7 (a) Connector (Japan Aviation Electronics)(for MDI)
A. EXTERNAL DIMENSIONS OF EACH UNIT B–63003EN/03
464
ÂÂ ÂÂ ÂÂ ÂÂ ÂÂ
Product name
Detailed contact diagram
Excluding the crimp terminal
ÂÂ ÂÂ ÂÂ ÂÂ ÂÂ ÂÂ ÂÂ ÂÂ ÂÂ ÂÂ ÂÂ ÂÂ ÂÂ ÂÂ
ÂÂÂÂÂ ÂÂÂÂÂ Contact position
Section A–A
Fig. C7 (b) Contact (Japan Aviation Electronics)(for MDI)
B–63003EN/03 A. EXTERNAL DIMENSIONS OF EACH UNIT
465
Â
ÂÂ
ÂÂ ÂÂ
Â Â
ÂÂ ÂÂ
ÂÂ ÂÂ Â
Â Â Â ÂÂÂ
ÂÂÂ
Â Â Â
ÂÂ ÂÂ
Â Â Â
ÂÂÂ Â Â Â
ÂÂÂÂÂ ÂÂÂÂ
ÂÂÂ Â
Â
Â
A
B C
F
G
10
H J
6.1
A 53.0 D 7.8 G 10.7 B 38.3 E 12.6 H 1.2 C 47.0 F 41.3 J 0.8
A
ÂÂA
E
10 2–3.05f
D
10
10.8
A–A cross section
Fig. C8 (a) Punch panel connector for reader/puncher interface
Interlock screwM2.6 P0.45 screw
Â Â Â Â Â Â
Â ÂÂ ÂÂ ÂÂ
Â Â Â Â
ÂÂ ÂÂ
Â Â
Â Â
Â ÂÂ
Small round head screw
1.2groove
Spring washer
6.1
1.2 6.2
12.7
Fig. C8 (b) Locking plate plate for reader/puncher interface connector
A. EXTERNAL DIMENSIONS OF EACH UNIT B–63003EN/03
466
Honda MR type, 50 pins, male, connection printed circuit board soldering type connector
Type No. Honda Tsushin Kogyo Co., Ltd. MRH–50FD
Pin configuration of Honda MR connector, 50 pins, male
Viewed from the connector side
Fig. C9 Honda connector
B–63003EN/03 A. EXTERNAL DIMENSIONS OF EACH UNIT
467
Type: AMP 178214–1
Application: Used for the loader I/O board
Dimensions:
Fig. C10 AMP connector
Type: Faston terminal
Use: Frame grounding
Applicable housing: 170604–1 manufactured by AMP Japan, Ltd. or FVDDF2–250 TYPE I (blue) manufactured by Japan Solderless terminal MFG. co.Ltd.
Dimensions:
Â
Â
ÂÂ ÂÂ
7.62
7.75
21.59
Applicable wire 1.25 to 2.27 mm2
Fig. C11 Faston Terminal
B. 20–PIN INTERFACE CONNECTORS AND CABLES B–63003EN/03
468
B 20–PIN INTERFACE CONNECTORS AND CABLESÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
B–63003EN/03 B. 20–PIN INTERFACE CONNECTORS AND CABLES
469
This section provides supplementary information about the recommended (FANUC–approved) 20–pin interface connectors used with the following target model.
FANUC i series
Models: PCR–EV20MDT (Honda Tsushin) 52618–2011 (Molex Japan)
These board–mounted connectors have been specially developed to achieve the high packing density required for FANUC products. As explained in the following subsection, Honda PCR series connectors can be used as cable connectors because the mating mechanism of the newly developed connectors is compatible with that of the Honda PCR series connectors. To support this specification extensively, many connector manufacturers are now developing custom–tailored cable connectors. (Note that these cables cannot be used with screw–fixing cable connector housings.)
Models: PCR–E20MDK–SL–A (Honda Tsushin)(straight connector) PCR–E20LMDETZ–SL (Honda Tsushin) (right–angled connector)
These connectors are used for the main and option boards of the i series. As cable connectors, they are compatible with screw–fixing connector housings as well as the spring locking connector housings.
B.1 OVERVIEW
B.2 ADDITIONAL TARGET MODEL
B.3 BOARD–MOUNTED CONNECTORS
B.3.1 Vertical–type Connectors
B.3.2 Straight and Right–angled Connectors (for Spring and Screw–fixing Connector Housings)
B. 20–PIN INTERFACE CONNECTORS AND CABLES B–63003EN/03
470
Cable connectors consist of a connector main body and housing. The models listed below are available. Those connectors not marked with an asterisk are currently being mass–produced as manufacturer’s standard models. Those marked with an asterisk are produced according to custom specifications by FANUC.
 The cost of producing a cable/connector assembly with this connector model is much lower than with connectors designed for crimping or soldering. Also, the following connector housing has been newly developed for use with the i series.
Connector model (manufacturer) Â Â Â
ÂÂÂÂÂÂÂÂÂÂÂÂ Supplementary description
Â Â Â
Â Â Â
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
FI–20–CV7 (Hirose)Â Â Â Â Â
ÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂ
Low connector housing, more compact than conventional models. The housing can be fastened to a board–mounted connector by means of a screw lock. It is intended mainly for connecting the board–mounted connectors used on the main and option boards of the LCD–mounted type i series (see Section B.3.2). Note that this connector housing cannot be used for conventional board–mountedÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂconnectors. ÂÂÂÂ
Â Â Â Â Â
Â Â Â Â Â
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ Soldering type connector : Details of soldering type connectors and their
housings are summarized below.
Table B.4 Details of soldering type connectors and housings
� Connectors
Connector model (manufacturer)Â Â ÂÂÂÂÂÂÂÂÂÂÂÂ Supplementary descriptionÂ
Â Â Â
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
PCR–E20FS (Honda) Â Â Â
ÂÂÂÂÂÂÂÂÂÂÂÂ Soldering type connector for general signals. This is suitable for producing cable assemblies in small quantities, as well as on–site.
Â Â Â
Â Â Â
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
FI40–20S (Hirose) Â Â Â
ÂÂÂÂÂÂÂÂÂÂÂÂ Equivalent to Honda PCR–E20FS
Â Â Â
Â Â Â
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
FI40B–20S (Hirose) (formerly, FI40A–20S) Â Â Â Â Â
ÂÂÂÂÂÂÂÂÂÂÂÂHas the same number of pins as the FI40–20S, but features a wider soldering pitch, facilitating soldering and enabling the use of thicker wires. Its reinforced pins allow wires as thick as #17AWG to be soldered to the FI40B–20S (wires no thicker than #20AWG can be used with the FI40A–20S). Note, however, that a thick wire, such as #17AWG, should be used with a more robust housing like the FI–20–CV6.
Â Â Â Â Â
Â Â Â Â Â
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
FI40B–2015S (Hirose) (formerly, FI40–2015S) Â Â Â Â
ÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂ
Features a wider soldering pitch, attained by using the space provided by thinning out some pins. Also features tougher pins, compared with its predecessor, the FI40–2015S. These pins can be soldered to wires as thick as #17AWG, provided that the cable diameter does not exceed 8.5 mm.
Â Â Â Â
Â Â Â Â
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ � Housings
Housing model (manufacturer) Â Â Â
ÂÂÂÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂÂÂ Supplementary description
Â Â Â
Â Â Â
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
FI–20–CV5 (Hirose)Â Â Â
ÂÂÂÂÂÂÂÂÂÂÂÂShould be used with the FI40B–20S. This is a plastic housing designed for use with a cable that is 9.2 mm in diameter.
Â Â Â
Â Â Â
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
FI–20–CV6 (Hirose)Â Â Â Â
ÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂÂÂ
Should be used with the FI40B–20S. This housing, however, can be used with a thicker cable (such as 10.25 mm) than is possible with the FI–20–CV5. Its components are die cast.
Â Â Â Â
Â Â Â Â
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
In addition to the combinations shown in Fig. B.4, Hirose soldering–type connectors can be combined with the housings listed below. Ensure that the diameter of the cable used with each housing satisfies the requirements of that housing.
Cable Connectors
B. 20–PIN INTERFACE CONNECTORS AND CABLES B–63003EN/03
472
Connector model
� FI40B–2015S (formerly FI40–2015S)
� FI40–20S
FI40B–20S (formerly FI40A–20S)
Housing model (applicable cable diameter)
FI–20–CV (8.5 mm in diameter) only
FI–20–CV2 (f 6.2mm)
FI–20–CV5 (f 9.2mm)
FI–20–CV6 (f 10.25mm)
Those listed on the left can be used.
 It can be
up to 20 m long. Two cables, A66L–0001–0402 and A66L–0001–0403, have recently been developed. A66L–0001–0402 and A66L–0001–0403 can be as long as 30 m and 50 m, respectively. (See Fig. 4 for detailed specifications.) Both cables have the same level of oil and bending resistance (cable, 100 mm in diameter, capable of withstanding at least 10 million bending cycles) as conventional cables, and are UL– and CSA–certified.

Press–mount type connector assembly tools and jigs
B–63003EN/03 B. 20–PIN INTERFACE CONNECTORS AND CABLES
475
Machine tool builders are required to manufacture or procure the materials for the cable assemblies to be used with their products. FANUC recommends the following materials as being suitable for interface connectors. Individual machine tool builders are encouraged to contact each cable manufacturer for themselves, as required.
 To make the cable round, apply a cable separator as required.
Â Â Â Â
Â Â Â Â
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Lay diameter (approx.)Â Â ÂÂÂÂÂÂÂÂÂÂÂÂÂ mmÂ
Â ÂÂÂÂÂ 3.5Â
Â Â Â
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Drain wireÂ Â Â
ÂÂÂÂÂÂÂÂÂÂÂÂÂConductors /mm
Â Â Â
ÂÂÂÂÂHitachi Cable : Not available Oki Electric Cable : Available,10/0.12
Â Â Â
Â Â Â
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Shield braidÂ Â ÂÂÂÂÂElement wire diameterÂ
Â ÂÂÂÂÂÂÂÂÂ mmÂ
Â ÂÂÂÂÂ 0.12Â
Â Â Â
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ Â Â
Braid densityÂ Â ÂÂÂÂÂÂÂÂÂ %Â
Â ÂÂÂÂÂ 85 or moreÂ
Â Â Â
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Sheath Â Â ÂÂÂÂÂ
Color Â Â ÂÂÂÂÂÂÂÂÂ
– Â Â ÂÂÂÂÂ
Black Â Â
Â Â
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ Â Â Â
Thickness Â Â Â
ÂÂÂÂÂÂÂÂÂ mm
Â Â Â
ÂÂÂÂÂ 1.0
Â Â Â
Â Â Â
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Â Â
Outside diameter (approx.)Â Â ÂÂÂÂÂÂÂÂÂ mmÂ
Â ÂÂÂÂÂ 6.2Â
Â Â Â
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ Standard lengthÂ Â ÂÂÂÂÂÂÂÂÂÂÂÂÂ mÂ
Â ÂÂÂÂÂ 200Â
Â Â Â
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ Packing methodÂ Â ÂÂÂÂÂÂÂÂÂÂÂÂÂ –Â
Â ÂÂÂÂÂ BundleÂ
Â Â Â
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Electrical performance
Â Â ÂÂÂÂÂ
Electric resistance (at 20°C)Â Â ÂÂÂÂÂÂÂÂÂ Ω/kmÂ
Â ÂÂÂÂÂ
233 or less Â Â
Â Â
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ performanceÂ Â Insulation resistance (at 20°C)
Â Â ÂÂÂÂÂÂÂÂÂ
MΩ–km Â Â ÂÂÂÂÂ
10 or less Â Â
Â Â
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ Â Â Â
Dielectricstrength (AC) Â Â Â
ÂÂÂÂÂÂÂÂÂ V/min.
Â Â Â
ÂÂÂÂÂ 300
Â Â Â
Â Â Â
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Flame resistanceÂ Â ÂÂÂÂÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂÂÂÂ
–Â Â ÂÂÂÂÂ ÂÂÂÂÂ
Shall pass flame resistance test VW–1SC of UL standards.Â Â
Â Â
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
10–pair cable
B–63003EN/03 B. 20–PIN INTERFACE CONNECTORS AND CABLES
477
(b) Cable structure
Binding tape
Shield braid
Sheath
Twisted pair wire
Â
1
2
3
4
5
6
7
8
9
10
Wire identification table (Hitachi)
Wire No.
Insulator color
First wire
Second wire
1
2
3
4
5
6
7
8
10
9
Blue
Yellow
Green
Red
Purple
Blue
Yellow
Green
Red
Purple
White
Brown
The numbers assigned to the wires correspond to the numbers in the table at right.
ÂÂ Â
ÂÂ
White
White
White
White
Brown
Brown
Brown
Brown
Fig. B.5 (a) Cable made by Hitachi Cable
Twisted –pair wire Binding tape
Shield braid
Sheath
ÂÂ
Â
Wire identification table (Oki)
1
2
3
4
5
6
7
8
10
9
Orange
Gray
white
Yellow
Pink
Orange
Gray
White
Yellow
Pink
Red
First wire
Second wire
Dot mark color
Black–
–
–
–
–
– –
– –
– –
– –
– –
Drain wire
The numbers assigned to the wires correspond to the numbers in the table at right.
1
2
3
4
5
6
7
8
9
10
Â
Â ÂÂ Â ÂÂ
Red
Red
Red
Red
Red
Red
Red
Red
Red
Black
Black
Black
Black
Black
Black
Black
Black
Black
P air N
o.

 White. Red. Green.
C.  If a non–recommended cable is used, the maximum cable length may not be guaranteed. Cables other than those listed above are used between units in the i series CNC. See the respective descriptions in this manual for details of these cables.
2 This cable can be extended to up to 15 m if it is used within the cabinet.
 This table lists the usable combinations.

·A20B–8001–0580 ·A20B–8001–0581 ·A20B–8001–0640 ·A20B–8100–0100
B–63003EN/03 D. OPTICAL FIBER CABLE
489
(1)Supported optical fiber cables
(a) Internal cord type cable: A66L–6001–0023#L�R��� Cable length: 0.15 to 10 m Code diameter: 2.2 mm × 2 cords Tensile strength:
Optical fiber cord 7 kg per cord Between optical fiber cord and connector 2 kg
Minimum bending radius of optical fiber cord: 25 mm Operating temperature: –20 to 70°C
Â Â
Â
Â Â Â
Â Â
Â Â
Â Â
ÂÂ ÂÂ
Â
Â
7
6.7 14 max. 100 typ.
21
Unit: mm
Two cords are bound together.
 Cable selection � Always use an external cable (A66L–6001–0026#) when the cable
is to be laid outside the power magnetics cabinet or main unit cabinet, where it may be pulled, rubbed, or stepped on.
� Use an external cable when part of the cabling is to be subject to movement. For example, when connecting a portable
ÂÂÂ operation
pendant box to the power magnetics cabinet, the use of an external cable is desirable because the cable is likely to be bent, pulled, or twisted repeatedly even though frequent system operation is not expected. However, the force likely to be applied when the cable is installed or moved for maintenance purposes does not need to be taken into consideration.
� Use an external cable in locations where sparks or flame are a danger. Although the internal cord type cable (A66L–6001–0023#) is covered by nonflammable resin, the cover, if exposed to frame for a long time, may melt, allowing the fiber cable inside to burn.
� Use an external cable when the cable is expected to be pulled with considerable force during installation (the force applied to the cable must be within the specified tensile strength limit at all times). For example, even though installing a cable in a cable duct can be regarded as internal cabling, a cable of the appropriate type must be selected according to the tensile force to be applied to the cable during installation.
� Both the internal cord type and external cables have the same oil and heat resistance properties.
B–63003EN/03 D. OPTICAL FIBER CABLE
491
3. Procuring the cable All the optical fiber cables mentioned above are special cable products with optical connectors, which are designed, produced, and tested to ensure the required system performance and reliability. It is technically impossible for users to produce these cables or process (cut and reconnect) them after purchase. Users are requested to purchase cables of the necessary length from an appropriate supplier. Cables are available from either FANUC or any of the FANUC–approved manufacturers listed in Table D.2.
 Handling precautions
(1)Protection during storage When the electrical/optical conversion module mounted on the printed circuit board and the optical fiber cable are not in use, their mating surfaces must be protected with the lid and caps with which they are supplied. If left uncovered, the mating surfaces are likely to become dirty, possibly resulting in a poor cable connection.
D. OPTICAL FIBER CABLE B–63003EN/03
492
Electrical/optical conversion module Lid
Optical fiber cable
Optical fiber cable caps
Fig. D.3 Protection of electrical/optical conversion module and optical fiber cable (when not in use)
(2)Optical fiber cable • Although the reinforcing cover of the external cable has sufficient
mechanical strength, be careful not to drop heavy objects on the cable.
• Grasp the optical connector firmly when connecting or disconnecting the cable. Do not pull on the optical fiber cord itself. (The maximum tensile strength between the fiber cord and connector is 2 kg. Applying greater force to the cord is likely to cause the connector to come off, making the cable unusable.)
• Once connected, the optical connector is automatically locked by the lock levers on its top. To remove the connector, release the lock levers and pull the connector.
• Although optical connectors cannot be connected in other than the correct orientation, always take note of the connector’s orientation before making the connection.
• Before installing an external cable, fix either a wire with a hook or a tension member to the reinforcing cover of the optical connector and pull the wire or tension member, as shown in Fig. D.4. This is done to prevent a tensile force from being applied between the fiber cord and connector. If no tensile force is applied between the fiber cord and connector when installing the cable, you can hold the reinforcing cover of the connector directly and pull it. In the case of an internal cord, which does not have a reinforcing cover, apply the same protective measures, as instructed in Fig. D.4, for that portion of the cable where the two cords are bound together, in order to prevent a tensile force from being applied between the fiber cord and connector. In the same way as for an external cable, if no tensile force is applied between the fiber cord and connector during installation, you can hold the shielded part of the cable directly and pull it. Because the combined tensile strength of the two cords is only 14 kg, however, avoid applying too great a force to the cable during installation, regardless of whether you have taken the protective measures.
B–63003EN/03 D. OPTICAL FIBER CABLE
493
Optical connector
Reinforcing cover Wire with a hook
Tension member
Optical connectorReinforcing cover
Tape Tape
2 cords combined
Fig. D.4 Prior to installing a cable
� Take care to keep both parts of the optical connector (cable side and PCB side) clean. If they become dirty, wipe them with tissue paper or absorbent cotton to remove dirt. The tissue paper or absorbent cotton may be moistened with ethyl alcohol. Do not use any organic solvent other than ethyl alcohol.
� Fix the reinforcing cover of the external cable or the cord binding portion of the internal cord type cable by using a cable clamp, as shown in Fig. D.5, to prevent the weight of the optical fiber cable from being applied directly to the connecting part of the optical connector.
(Recommended cable clamp): Recommended cable clamps are listed below. Use a clamp that grasps the optical cable lightly; the clamp should not apply excessive pressure to the cable.
For an external cable: CKN–13SP (with sponge)(Kitagawa Industry Co., Ltd.)
For an internal cord type cable: MN–1 (Kitagawa Industry Co., Ltd.)
D. OPTICAL FIBER CABLE B–63003EN/03
494
Â ÂÂ Â Â
Â Â Â
ÂÂ ÂÂ
Optical connector Optical fiber cord ÂÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂ
Reinforcing cover of external cable or cord binding portion of internal cord type cable
Bending radius of 25 mm or more (Make the bending radius as large as possible.)
Cable clamp Bending radius of 50 mm or more (for reinforcing cover) Bending radius of 25 mm or more (for cord binding portion) (Make the bending radius as large as possible.)
Fig. D.5 Fixing the cable with a clamp
� Any superfluous portion of the cable may be wound into a loops. Should this prove necessary, make sure the diameter of each loop is at least 150 mm (for an external cable) or at least 100 mm (for an internal cord type cable). Winding the cable into smaller loops may produce sharp curves that exceed the specified bending radius limit without the user being aware. Such bending can result in a greater transmission loss, ultimately leading to a communication failure.
� When using a nylon band (cable tie) as a cable clamp, follow the instructions given below. Also, take care not to apply a bending force to one particular part of the cable when fixing it with a clamp. Failing to clamp the cable correctly may cut or damage it. External cable: Do not clamp the uncovered portion of the cable with a nylon band. When clamping the cable by the reinforcing cover, the clamping force is not an important factor to consider. However, ensure that the clamping force is as small as possible to ensure that the reinforcing cover is not deformed by the clamping. If possible, the clamping force should be 5 kg or less. Internal cord type cable: Lightly clamp the optical cable with a nylon band so that the cable shield is not deformed. If possible, the clamping force should be 1 or 2 kg (make sure that no force is applied to the cable). Due care is required when clamping the internal cord type cable because its cable shield is weaker than the reinforcing cover of the external cable.
5. Compatibility with previous models of FANUC optical fiber cables FANUC has offered other types of optical cables for different applications (see Table D.3). Note that the optical cables for FANUC I/O Link and FANUC ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂhigh–speed serial bus applications cannot be used for the servoÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ interface application. On the other hand, however, the external opticalÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ cable for the servo interface application can be used in place ofÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂprevious cables types, as shown in Table D.4. ÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
(The external optical
B–63003EN/03 D. OPTICAL FIBER CABLE
495
cable for the servo interface application is designed to offer a level of performance equivalent to that of the previous cables. This is not the case with the internal cord type cable, so it cannot replace the previous cables.)

D. OPTICAL FIBER CABLE B–63003EN/03
496
6. Optical fiber cable relay When used for the FANUC I/O Link application, optical fiber cables can be connected by using an optical fiber adapter, as follows.
(a) External view of an optical fiber adapter
ÂÂ Â Â Â
Â Â
Â ÂÂ ÂÂ Â ÂÂ
ÂÂ ÂÂ ÂÂ ÂÂ
ÂÂ
42" 0.5
21" 0.5
3.2
10.16
32" 0.3
Â
R1.6
ÂÂ
ÂÂ ÂÂ
ÂÂ Â 18
.2 "
0. 5
2. 2
6. 6
8. 2
(b)Example of the use of an optical fiber adapter
Â
Optical fiber cable
Optical fiber adapter (A63L–0020–0002)
Optical fiber cable
Â Â Â
Mounting board
ÂÂ
NOTE Up to one relay points are permitte.
B–63003EN/03 D. OPTICAL FIBER CABLE
497
7. Precautions for connection with low–loss optical junction adapter
� Features of and handling precautions for low–loss optical junction adapter (A63L–0020–0004) When optical connectors for a conventional optical junction adapter (A63L–0020–0002) are jointed, the facing ferrules(Note 1) are located about 60 um from each other. This is because the optical fiber of conventional PCF (plastic clad silica fiber) cables (A66L–6001–0008, –0009, –0026) may protrude from the tip of the ferrules (by up to about several um), resulting in the fiber protrusion being damaged when the ferrules are butted against each other. In the low–loss optical junction adapter, the ferrules are butted against each other, thus greatly reducing the reduction in repeater loss. Therefore, the two optical cables used with the low–lossÂÂÂÂÂÂÂÂÂÂÂÂÂÂoptical junction adapters must be dedicated to the adapters. ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂIf a conventional PCF (plastic clad silica fiber) cable (A66L–6001–0008, –0009, –0026) is used as even one of the two optical fiber cables for joining the low–loss optical junction adapter, both cables may be damaged, resulting in deteriorated characteristics.
NOTE Ferrule: Movable metal at the tip of an optical connector; the fiber is bonded to the ferrule.
ÂÂ
Â Â
Ferrule
Protective cover
Optical cable Optical connector
� Features of low–loss optical cable (A66L–6001–0029) A low–loss optical cable is selected from conventional PCF optical cables (A66L–6601–0026). The selected cable offers low loss, and its connector section is given special treatment; the fiber ends are provided with a depression so that the ferrules can be butted against each other. The two optical cables used with the low-loss optical junction adapter must be of low–loss type.
� Appearance of the low–loss optical junction adapter and cable (how to distinguish them from conventional types) The body of the conventional optical junction adapter is black, but that of the low–loss optical junction adapter is blue. In addition, the protective cover(Note 1) of the conventional PCF optical cable is black, but that of the low–loss optical cable is blue.
D. OPTICAL FIBER CABLE B–63003EN/03
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8. Installing the optical fiber junction adapter The optical fiber junction adapter should be installed within a cabinet, as a rule. If it is impossible to avoid installing it within a cabinet, protect the adapter and the optical cable portions (such as connectors and cords) not covered with reinforcement coating from the outside air by, for example, covering them with packing.
9. Environmental resistance of the optical fiber junction adapter
� The optical fiber junction adapter is not waterproof. Even when optical cables are attached to both ends of the adapter, there are very small gaps in the linked portions, so water resistance can not be expected.
� When optical cables are attached to both ends of the junction adapter installed in a normal environment (such as within a cabinet), it is unlikely that dust will penetrate between the adapter and optical fiber to the degree that it may hamper normal optical linkage. If one or both ends of the adapter are left open, dust and dirt may accumulate even when the adapter is in a normal environment (such as within a cabinet). The dust and dirt on the adapter ends is likely to hamper normal optical linkage when the optical cables are attached. In such a case, clean the junction adapter and the optical connector using the optical fiber junction adapter cleaning method described below.
� Do not allow cutting fluid to splash over the adapter or those optical cable portions (such as connectors and cords) that are not covered with reinforcement coating. If the inside of the adapter and fiber end surfaces are contaminated with cutting fluid, a malfunction may occur.
10.Cleaning If the optical fiber junction adapter, optical–to–electrical conversion module, or optical cable are soiled, clean them according to the following procedures.
� Cleaning the optical fiber junction adapter and optical-to-electrical conversion module First, clean the entire housing by wiping it with a cloth moistened with, or by washing it in, ethyl alcohol or HCFC141B (alternative CFC; High Shower spray can DS–2168, manufactured by Sun Hayato). Similarly, wash the two sleeves in the adapter or wipe them with a cotton swab or the like.
B–63003EN/03 D. OPTICAL FIBER CABLE
499
� Cleaning optical cables For the optical cables, it is important to clean the connectors at their ends. Any soiling on the optical fiber end surfaces will hamper optical transmission, resulting in a malfunction. Wipe the optical fiber end surfaces (that is, the ferrule end surfaces) thoroughly with a soft, clean cloth (like gauze) moistened with ethyl alcohol or HCFC141B, in the same way as described above. The use of cotton swabs may prove convenient. The fiber end surfaces of low–loss optical cables are lower than the ferrules. To remove any soiling from the fiber end surfaces completely, push the cotton swab or gauze into the depressions all the way through while rotating the ferrule. If the ferrules and optical connectors are contaminated with oily substances, and they may extend over a cleaned fiber end surface when it is attached to the optical-to-electrical conversion module, it is a good idea to wash them before wiping the optical fiber end surfaces, using the procedure stated above.
E. LIQUID CRYSTAL DISPLAY (LCD) B–63003EN/03
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E LIQUID CRYSTAL DISPLAY (LCD)ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
When the ambient temperature is low, the brightness of the LCD decreases. (In particular, the LCD screen immediately after power–on is dark.) This is not a failure but a property of the LCD. As the ambient temperature rises, the LCD screen becomes brighter. The monochrome LCD provides a function for adjusting its brightness. For an explanation of how to adjust the brightness, refer to the maintenance manual or operator’s manual of the i Series.
The touch panel is operated by directly touching the LCD screen. For touch panel operation, be sure to use the FANUC–supplied pen (A02B–0236–K111) provided with the touch panel. If the LCD screen is touched using a sharp–tipped pen, the surface of the LCD screen may be damaged. Moreover, the LCD screen must not be touched by with your fingers. Otherwise, the operability may be degraded, and the screen is likely to become dirty.
A protection sheet is attached the face of an LCD with a touch panel to protect the thin film of the touch panel and LCD. The protection sheet is itself covered by a film to protect against damage in transit. After connecting the CNC to the machine, peel off the film as shown below. The protection film is less transparent, so the display screen will be less visible if the protection film is not removed.
Protection film
When replacing the protection sheet, use the procedure below.
� Remove the protection sheet from the front of the LCD.  Attach the protection sheet onto the front of the LCD. At this time, do not allow dirt and dust to enter between the LCD and protection sheet.
Brightness of the monochrome LCD
LCD with a touch panel
Protection sheet for the touch panel
B–63003EN/03 E. LIQUID CRYSTAL DISPLAY (LCD)
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� Finally, remove the film from the protection sheet. Ordering code of the protection sheet: A02B–0236–K110
Old protection sheet
White backing of new protection sheet
F. MEMORY CARD INTERFACE B–63003EN/03
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F MEMORY CARD INTERFACEÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Using the memory card interface located on the left side of the LCD, input/output of data inside the CNC and remote diagnosis using a modem card can be performed. This appendix describes the memory card interface for data input/output. For an explanation of remote diagnosis using a modem card, see the related document.
SRAM card
� JEIDA (4.0 or later) Type 1 and Type 2
� PCMCIA (2.0 or later) Type 1 and Type 2
� PC Card Standard
SRAM cards conforming to any of the above standards can be used. However, SRAM cards operating only on a power supply voltage of 3.3 V cannot be inserted physically. Such SRAM cards cannot be used. The operation of the following FANUC–recommended SRAM cards has been confirmed by FANUC:
256KB SRAM cardÂ Â ÂÂÂÂÂÂÂÂÂFujitsuÂ
Â ÂÂÂÂÂMB98A90823–20Â
Â Â Â
ÂÂÂÂÂÂÂÂÂ
512KB SRAM card Â Â ÂÂÂÂÂÂÂÂÂ
Fujitsu Â Â ÂÂÂÂÂ
MB98A90923–20 Â Â
Â Â
ÂÂÂÂÂÂÂÂÂ
1MB SRAM card Â Â Â
ÂÂÂÂÂÂÂÂÂ Fujitsu Â Â Â
ÂÂÂÂÂ MB98A91023–20
Â Â Â
Â Â Â
ÂÂÂÂÂÂÂÂÂ
2MB SRAM cardÂ Â ÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂ
FujitsuÂ Â ÂÂÂÂÂ ÂÂÂÂÂ
MB98A91123–20Â Â
Â Â
ÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂ
Flash memory card With the i Series incorporating personal computer functions, no flash memory card can be used. With the i Series, Intel series 2 flash memory cards (or equivalent) can be used. However, flash memory cards operating only on a power supply voltage of 3.3 V cannot be inserted physically. Such flash memory cards cannot be used. Basically, flash memory cards with non–Intel on–chip flash memories cannot be used. However, such flash memory cards, if formatted or written by a personal computer, may be read with the i Series. The operation of the following FANUC–recommended flash memory card has been confirmed by FANUC:
4MB flash memory cardÂ Â ÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂ
FujitsuÂ Â ÂÂÂÂÂ ÂÂÂÂÂ
IMC004FLSAÂ Â
Â Â
ÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂ
Overview
Compatible and incompatible cards
B–63003EN/03 F. MEMORY CARD INTERFACE
503
The capacity of a memory card usually indicates an unformatted capacity. After formatting, the usable capacity decreases slightly. So, a memory card with a capacity larger than the size of data and programs actually stored needs to be prepared.
Example:When the size of data to be stored is 512KB A memory card with a capacity of 1MB or more is required.
When a flash memory card is used, the last 128KB of the memory card is used as a buffer area, so that the usable space decreases additionally by 128KB.
The BOOT SYSTEM formats a memory card using method called the FAT file system. The formatting method called the flash file system is also supported. However, the FAT file system and flash file system are not compatible with each other, and the read and list functions cannot be used.
Flash memory cards do not allow individual files to be deleted; all the files on a flash memory card need to be deleted at the same time. Accordingly, the following operations cannot be performed: � Deletion of an existing file � Renaming of a file � Overwriting of a file
CardPro uses the flash file system as standard to format a flash memory card. When using CardPro to format a flash memory card used with the boot system, use the following command to format the card.
A:CPFORMAT drive–name:/F:FLASHFAT/NOCIS
Â Â Â
ÂÂÂÂÂÂÂÂ Ramzo
Â Â Â
ÂÂÂÂÂÂÂÂ CardPro
Â Â Â
Â Â Â
ÂÂÂÂÂÂÂÂ
Reading of filesÂ Â ÂÂÂÂÂÂÂÂ �Â
Â ÂÂÂÂÂÂÂÂ �Â
Â Â Â
ÂÂÂÂÂÂÂÂ
Addition of filesÂ Â Â
ÂÂÂÂÂÂÂÂNo file addition function is available.
Â Â Â
ÂÂÂÂÂÂÂÂ Â Â Â
Â Â Â
ÂÂÂÂÂÂÂÂ
Listing of filesÂ Â ÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂ
�Â Â ÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂ
�Â Â
Â Â
ÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂ
Â Â ÂÂÂÂÂÂÂÂ RamzoÂ
Â ÂÂÂÂÂÂÂÂ CardProÂ
Â Â Â
ÂÂÂÂÂÂÂÂ
Reading of files Â Â Â
ÂÂÂÂÂÂÂÂ �
Â Â Â
ÂÂÂÂÂÂÂÂ �
Â Â Â
Â Â Â
ÂÂÂÂÂÂÂÂ
Addition of filesÂ Â ÂÂÂÂÂÂÂÂ �Â
Â ÂÂÂÂÂÂÂÂ Â
Â Â Â
ÂÂÂÂÂÂÂÂ Listing of filesÂ Â ÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂ
�Â Â ÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂ
�Â Â
Â Â
ÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂ
NOTE 1 Ramzo is a memory card reader/writer manufactured by
Adtech System Science. 2 CardPro is a memory card reader/writer manufactured by
Data IO.
Memory card capacity
Memory card formatting
File operation with a flash memory card
Notes on formatting a flash memory card with CardPro
Using a flash memory card formatted with the BOOT SYSTEM on other systems
Using a flash memory card formatted with other systems on the BOOT SYSTEM
F. MEMORY CARD INTERFACE B–63003EN/03
504
Write protect switch
Battery case
Â Â Â
ÂÂ Name
Â Â Â
ÂÂÂÂÂ Function
Â Â Â
Â Â Â
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
1Â Â Â Â Â Â Â Â
ÂÂWrite protect switch
Â Â Â Â Â Â Â Â
ÂÂÂÂÂWriting to the memory card can be disabled by setting the write protect switch.
Writing is enabled. Writing is disabled.
Â Â Â Â Â Â Â Â
Â Â Â Â Â Â Â Â
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
2 Â Â Â Â
ÂÂ
ÂÂ
Battery case Â Â Â Â
ÂÂÂÂÂ
ÂÂÂÂÂ
A battery for data backup is housed within an SRAM memory card. Flash memory cards do not have a battery case.
Â Â Â Â
Â Â Â Â
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
A memory card has an insertion guide to protect against reverse insertion. Pay attention to the orientation of the memory card. The front of the memory card must face the LCD of the i Series.
The batteries used with FANUC–supplied SRAM memory cards were of the CR2325 and BR2325 types. These batteries were difficult to obtain, so the CR2025 battery was introduced to replace these batteries in May, 1997. By replacing the battery holder, the user can use SRAM memory cards that used the previous batteries (CR2325 and BR2325) with the new battery (CR2025).
SRAM memory cards 1) A87L–0001–0150#���
Manufacturer’s model: MB98A9��33–20
Battery type 1) Before the change: CR2325 or BR2325
� Indication on the side of the memory card: 9��33–20 S000 ��� ���
2) After the change: CR2025 or equivalent (common battery intended for use in electronic calculators)
� Indication on the side of the memory card: 9��33–20 9157 ��� ���
Names and functions of components
Inserting a memory card
Battery
B–63003EN/03 F. MEMORY CARD INTERFACE
505
Battery holder replacement 1) By replacing the battery holder, the user can use SRAM memory cards
that used the previous batteries (CR2325 and BR2325) with the new battery (CR2025).
2) The battery holder set for CR2025 is available from shops handling Fujitsu electronic devices.
� Ordering code: MB98XXX–holder set–09146
� Contents of the set: Battery holder (1), battery (CR2025) (1), manual (1)
(1)While pressing down the fixing claw, pull out the battery case.
(2)Replace the battery with a new one. Match the + mark of the battery with the + mark on the battery case.
Battery case
(3)Return the battery case to its original position, then check that the battery operates normally.
Battery replacement
F. MEMORY CARD INTERFACE B–63003EN/03
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1. Overview
Memory card–based data input/output in the current Series CNC can be done only with a flash memory card. For those models shipped from FANUC in and after October 1998, however, a flash ATA card (5 V version) can also be used for data input/output. Because the flash ATA card incorporates a storage device and controller, it enables data input/output for a personal computer equipped with a PCMCIA interface without using any special PC card writer.
2. Supported hardware versions and software editions On models other than the FS20i, the following conditions must be satisfied.
2–1 Hardware
The motherboard must be OF one of the versions listed below.
Model Â Â Â
ÂÂÂÂÂÂÂÂ Printed–circuit board
specification
Â Â Â
ÂÂÂÂÂÂÂÂ General version
Â Â Â
Â Â Â
ÂÂÂÂÂÂÂÂ
FS16i Â Â Â
ÂÂÂÂÂÂÂÂ A20B–8100–0130 Â Â Â
ÂÂÂÂÂÂÂÂ 12E and later
Â Â Â
Â Â Â
ÂÂÂÂÂÂÂÂ
FS18iÂ Â ÂÂÂÂÂÂÂÂA20B–8100–0135Â
Â ÂÂÂÂÂÂÂÂ12E and laterÂ
Â Â Â
ÂÂÂÂÂÂÂÂ FS21i (with SA5)Â Â ÂÂÂÂÂÂÂÂA20B–8100–0136Â
Â ÂÂÂÂÂÂÂÂ10E and laterÂ
Â Â Â
ÂÂÂÂÂÂÂÂ
FS21i (with SA1) Â Â Â
ÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂ
A20B–8100–0137 Â Â Â
ÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂ
10E and later Â Â Â
Â Â Â
ÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂ
2–2 Software
The software must be OF one of the editions listed below.
 Inappropriate version/edition combinations
3–1 If neither hardware nor software are supported No normal operation is guaranteed. For a listing of the symptoms, see Section 3-3, “If the Hardware is Supported, but the Software is Not.”
3–2 If the software is supported, but the hardware is not An ATA card may not be recognized as such when it is inserted. In this case, a symptom described in Section 3-3 occurs. Even if the ATA card is recognized, however, FANUC does not guaranteeÂÂÂÂÂÂÂÂ its operationÂÂÂÂÂ.
3–3 If the hardware is supported, but the software is not The FS16i–MA is exemplified below. The symptoms listed below are only examples. They will not always occur. If the system software is not supported (BOF1/Edition 16) ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Operation Â Â Â
ÂÂÂÂÂÂÂÂÂÂÂ Symptom (example)
Â Â Â
Â Â Â
ÂÂÂÂÂÂÂÂÂÂÂ
Memory card–based input/outputÂ Â ÂÂÂÂÂÂÂÂÂÂÂMEMORY CARD ERRORÂ
Â Â Â
ÂÂÂÂÂÂÂÂÂÂÂ READ/WRITE and other operations on the PMC I/O screen
Â Â Â
ÂÂÂÂÂÂÂÂÂÂÂI/O WRITE (READ, LIST) ERRORÂ Â Â
Â Â Â
ÂÂÂÂÂÂÂÂÂÂÂ
FORMAT on the PMC I/O screenÂ Â ÂÂÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂÂ
930 CPU INTERRUPTÂ Â
Â Â
ÂÂÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂÂIf the boot software is not supported (60M3/Edition 08)
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ Operation
Â Â Â
ÂÂÂÂÂÂÂÂÂÂÂ Symptom (example)
Â Â Â
Â Â Â
ÂÂÂÂÂÂÂÂÂÂÂ
SYSTEM DATA LOADINGÂ Â ÂÂÂÂÂÂÂÂÂÂÂMEMORY CARD MOUNT ERRORÂ
Â Â Â
ÂÂÂÂÂÂÂÂÂÂÂ
MEMORY CARD FILE DELETEÂ Â Â
ÂÂÂÂÂÂÂÂÂÂÂPLEASE FORMAT FLASH TYPE CARD. HIT SEL.
Â Â Â
Â Â Â
ÂÂÂÂÂÂÂÂÂÂÂ
MEMORY CARD FORMATÂ Â Â
ÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂ
NMI OCCURRED, PLEASE POWER OFF.
Â Â Â
Â Â Â
ÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂ 4. Flash ATA card specification
The Flash ATA card must comply with the following standards and must be of one of the following types. However, it is not guaranteed that all ATA cards that comply with these standards will operate normally in the CNC. See Section 5 for those ATA cards whose normal operation has been confirmed by FANUC. 4–1 Card standards
The ATA card to be used in the CNC must comply with PCMCIA (Personal Computer Memory Card International Association) PC Card standard Release 2.1 and PCMCIA PC Card ATA Release 1.02.
4–2 Card Shapes PCMCIA Type I and Type II
4–3 Card Operation Mode PC–ATA specification
4–4 Card Operating Voltage ATA cards that can operate on 5 V (single voltage power source) and 5 V/3.3 V (automatic switching) can be used in the CNC.
F. MEMORY CARD INTERFACE B–63003EN/03
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5. ATA cards whose normal operation has been confirmed
The following table lists those ATA cards whose normal operation has been confirmed by FANUC (as of August, 1998). (All the listed ATA cards are 5 V versions.)
Manufacturer Â Â Â
ÂÂÂÂÂÂÂÂ Model
Â Â Â
ÂÂÂÂÂÂÂÂ Storage capacity
Â Â Â
Â Â Â
ÂÂÂÂÂÂÂÂ
Hitachi, Ltd.Â Â ÂÂÂÂÂÂÂÂHB286008A3Â
Â ÂÂÂÂÂÂÂÂ8MBÂ
Â Â Â
ÂÂÂÂÂÂÂÂ Â Â
HB286015A3Â Â ÂÂÂÂÂÂÂÂ15MBÂ
Â Â Â
ÂÂÂÂÂÂÂÂ Â Â Â
HB286030A3 Â Â Â
ÂÂÂÂÂÂÂÂ 30MB
Â Â Â
Â Â Â
ÂÂÂÂÂÂÂÂ Â Â Â
HB286045A3 Â Â Â
ÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂ45MB
Â Â Â
Â Â Â
ÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂ
Matsushita Electric Ind strial Co Ltd Â Â ÂÂÂÂÂÂÂÂBN–012ABÂ
Â ÂÂÂÂÂÂÂÂ12MBÂ
Â Â Â
ÂÂÂÂÂÂÂÂ Industrial Co., Ltd .Â Â
BN–020AB Â Â ÂÂÂÂÂÂÂÂ
20MB Â Â
Â Â
ÂÂÂÂÂÂÂÂ Â Â ÂÂÂÂÂÂÂÂÂ
BN–040AB Â Â Â
ÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂ
40MB Â Â Â
Â Â Â
ÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂ NOTE 1 FANUC does not guarantee the normal operation of any
ATA card other than those listed above. 2 3.3 V versions of ATA cards cannot be used in the CNC. 3 5 V/3.3 V (automatic switching) versions can be used only
in the i Series. For any CNC other than the i series, these ATA cards can
ÂÂÂÂÂÂÂÂbe inserted into a memory card slot, but they or the CNCÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ control unit may be damaged electrically when the power isÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ switched onÂÂÂÂÂ. Be very careful when using these cards.
6. Miscellaneous
� The flash ATA card uses a quick format. If your flash ATA card has not been formatted, do so using a personal computer.
� It is impossible to use ATA cardsÂÂÂÂÂÂÂÂÂÂÂ with the memory card access function of a C executor application.
B–63003EN/03 G. ABOUT THE MMX–Pentium VERSION 160i/180i/210i
509
G ABOUT THE MMX–Pentium VERSION 160 i/180i/210iÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
G. ABOUT THE MMX–Pentium VERSION 160i/180i/210i B–63003EN/03
510
The MMX–Pentium version has been added to the i series with display–integrated PC. This chapter describes the differences between the Pentium version and the MMX–Pentium version, connections and dimensions.
G.1 OUTLINE
B–63003EN/03 G. ABOUT THE MMX–Pentium VERSION 160i/180i/210i
511
Refer to the following table.
Functional differences between the new and old functions on the 160 i/180i/210i with built–in display–integrated PC functions
ItemÂ Â ÂÂÂÂÂÂ MMX–Pentium versionÂ
Â ÂÂÂÂÂÂÂÂÂÂÂ Pentium versionÂ
Â ÂÂÂÂÂÂÂÂÂÂÂ RemarksÂ
Â Â Â
ÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂHardware differences Â Â
Â Â
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Procurement specifications
Â Â Â Â Â Â Â Â Â Â Â Â
ÂÂÂÂÂÂ On the following options, the procurement drawings differ from those for the Pentium version. Be sure to refer to separate sheet “160i/180i/210i New/Old Order Specifications Comparison Table” before procuring for the MMX–Pentium version.  (When special installation is performed at MTB, be sure to first check the dimensions.)
Â Â Â Â Â
ÂÂÂÂÂÂÂÂÂÂÂÂ Â Â Â Â
ÂÂÂÂÂÂÂÂÂÂÂ For details on installation, see separate sheet.
Â Â Â Â Â
Â Â Â Â Â
ÂÂÂÂÂÂÂ
PC I/F separate wiring unit, ISA expansion unitÂ Â ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Â ÂÂÂÂÂÂÂÂÂÂÂÂ
Â Â Â
ÂÂÂÂÂÂÂ Â Â Â Â ÂÂ
External dimensions
Â Â Â Â Â
ÂÂÂÂÂÂ
ÂÂÂÂÂÂ
Installation dimensions differ from those for the Pentium version. (When special installation is performed at MTB, be sure to first check the dimensions.)
Â Â Â Â Â
ÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂ
Â Â Â Â Â
ÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂ
For details on installation, see separate sheet.
Â Â Â Â Â
Â Â Â Â Â
ÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂ
G.2 COMPARISON BETWEEN MMX–Pentium VERSION 160i/180i/210i AND Pentium VERSION
G. ABOUT THE MMX–Pentium VERSION 160i/180i/210i B–63003EN/03
512
Functional differences between the new and old functions on the 160 i/180i/210i with built–in display–integrated PC functions
Item RemarksPentium versionMMX–Pentium versionÂ Â ÂÂÂÂÂÂÂ
Â ÂÂÂÂÂÂÂÂÂÂÂÂ
Â ÂÂÂÂÂÂÂÂÂÂÂÂ
Â Â Â
ÂÂÂÂÂÂÂ
Separate type MDI unit, FA full keyboard Â Â Â
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ Â Â
ÂÂÂÂÂÂÂÂÂÂÂÂ Â Â
Â Â Â
ÂÂÂÂÂÂÂ Â Â Â
MDI unit, FA full keyboard
Â Â Â
ÂÂÂÂÂÂ A special tool is required for mounting 3.5″ HDD to rear.
Â Â Â
ÂÂÂÂÂÂÂÂÂÂÂ A special tool is required for mounting 2.5″ HDD to rear.
Â Â Â
ÂÂÂÂÂÂÂÂÂÂÂÂ Â Â
Â Â Â
ÂÂÂÂÂÂÂ
Â Â Â
Installation dimensions
Â Â Â
ÂÂÂÂÂÂ (vertical type for unit w/ 10.4″ LCD) (vertical type for unit w/ 12.1″ LCD)
Â Â Â
ÂÂÂÂÂÂÂÂÂÂÂ 290 x 220 mm (vertical type) Â Â Â
ÂÂÂÂÂÂÂÂÂÂÂÂ Â Â
Â Â Â
ÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Internal power supply differencesÂ Â
Â Â
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
UMB areaÂ Â Â
ÂÂÂÂÂÂMemory space C8000H to DBFFFH can be used.
Â Â Â
ÂÂÂÂÂÂÂÂÂÂÂMemory space CA000H to CBFFFH and CD000H to DFFFFH can be used.
Â Â Â
ÂÂÂÂÂÂÂÂÂÂÂÂ Â Â
Â Â Â
ÂÂÂÂÂÂÂ
Address mapping of printer board Â Â Â
ÂÂÂÂÂÂMapped to I/O space 378HÂ Â Â
ÂÂÂÂÂÂÂÂÂÂÂMapped to I/O space 3BCHÂ Â Â
ÂÂÂÂÂÂÂÂÂÂÂÂ Â Â
Â Â Â
ÂÂÂÂÂÂÂ
Address mapping of PCMCIA driver Â Â Â
ÂÂÂÂÂÂC8000H to CBFFFHÂ Â Â
ÂÂÂÂÂÂÂÂÂÂÂCC000H to CFFFFHÂ Â Â
ÂÂÂÂÂÂÂÂÂÂÂSetting for DOS PCMCIA driver “PlayAtWill”
Â Â Â
Â Â Â
ÂÂÂÂÂÂÂ
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Setting and installation procedure differences Â Â
Â Â
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
BIOS setting (1) Â Â Â Â Â
ÂÂÂÂÂÂ Do not enable suspend. If suspend is enabled, the power must be turned OFF and then back ON again to reboot after the suspend state is entered.
Â Â Â Â Â
ÂÂÂÂÂÂÂÂÂÂÂÂ Â Â Â Â
ÂÂÂÂÂÂÂÂÂÂÂÂ Â Â Â Â
Â Â Â Â Â
ÂÂÂÂÂÂÂ
BIOS setting (2)Â Â Â Â Â Â
ÂÂÂÂÂÂHDD standby mode migration time is set to 15 minutes (default).
Â Â Â Â Â Â
ÂÂÂÂÂÂÂÂÂÂÂHDD standby mode migration time is 0 minutes (default) and is then set to 15 minutes (factory setting)
Â Â Â Â Â Â
ÂÂÂÂÂÂÂÂÂÂÂChange the setting only when there is a problem on the system. Note, however, that when this setting is shortened, the life of the HDD may become shorter.
Â Â Â Â Â Â
Â Â Â Â Â Â
ÂÂÂÂÂÂÂ
OS installation method
Â Â Â
ÂÂÂÂÂÂ The VGA chip must be specified. Â Â Â
ÂÂÂÂÂÂÂÂÂÂÂ No special items need to be specified. Â Â Â
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Windows 95 device manager
Â Â Â
ÂÂÂÂÂÂThe mother board resource and IDE controller are marked by a “|”.
Â Â Â
ÂÂÂÂÂÂÂÂÂÂÂÂ Â Â
ÂÂÂÂÂÂÂÂÂÂÂEspecially, there is no problem in the operation.
Â Â Â
Â Â Â
ÂÂÂÂÂÂÂ
ATA card useÂ Â ÂÂÂÂÂÂSetting is required.Â
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Â ÂÂÂÂÂÂÂÂÂÂÂÂ
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ÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
OtherÂ Â
Â Â
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ SuspendÂ Â Â Â
ÂÂÂÂÂÂWhen suspend is selected in the Windows Start menu, reboot is possible only to turn the power ON again.
Â Â Â Â
ÂÂÂÂÂÂÂÂÂÂÂÂ Â Â Â
ÂÂÂÂÂÂÂÂÂÂÂÂ Â Â Â
Â Â Â Â
ÂÂÂÂÂÂÂ
CNC screen display function
Â Â Â
ÂÂÂÂÂÂ
ÂÂÂÂÂÂ
On a 12.1″ LCD type, this function cannot be used.
Â Â Â
ÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂ
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ÂÂÂÂÂÂÂÂÂÂÂ
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ÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂ There may be other functional differences in addition to the above. Be sure to fully check on an operational machine.

G.3 CONNECTION
G.3.1 Connector Positions (Basic Unit)
G. ABOUT THE MMX–Pentium VERSION 160i/180i/210i B–63003EN/03
514
1) HDD signal (CNH3) In the current Pentium version, the HDD signal connector (CNH1 or CNH2) is provided for the 2.5″ HDD. When there is a PC separate wiring unit, this connector is connected to; when there is no PC separate wiring unit, the main board is connected to. In the MMX–Pentium version, a 3.5″ HDD is used, and CNH3 on the main board is connected to at all times.
2) HDD signal (CN2B) Power is supplied to the 3.5″ HDD currently used in the MMX–Pentium version by a power cable. (For the 2.5″ HDD currently used in the current Pentium version, a power line is contained in the signal cable.) Connect the power cable to CN2B on the main board.
3) Fan motor for HDD unit (CN39) In the MMX–Pentium version, a fan motor is used as a heat countermeasure. Connect the cables coming from the fan unit mounted on the HDD unit or the PC separate wiring unit to CN39 on the main board.
G.3.2 HDD Unit
B–63003EN/03 G. ABOUT THE MMX–Pentium VERSION 160i/180i/210i
515
The PC separate wiring unit for the MMX–Pentium version differs from that for the current Pentium version. The PC separate wiring unit for the MMX–Pentium version has a serial port on the PC side (2 channels), a parallel port and a connector for the ISA expansion unit.
Rotary switch (for setting I/O address between CNC and PC)
JN1 (ISA expansion unit)
ConnectorÂ Â Â
ÂÂÂÂÂÂÂÂÂ Pentium Version
Â Â Â
ÂÂÂÂÂÂMMX–Pentium Version
Â Â Â
ÂÂÂÂÂRemarksÂ Â Â
Â Â Â
ÂÂÂÂ
PC serial port ch2Â Â ÂÂÂÂÂÂÂÂÂJD36FÂ
Â ÂÂÂÂÂÂJD36FÂ
Â ÂÂÂÂÂSameÂ
Â Â Â
ÂÂÂÂ Parallel portÂ Â ÂÂÂÂÂÂÂÂÂJD9Â
Â ÂÂÂÂÂÂJD9Â
Â ÂÂÂÂÂSameÂ
Â Â Â
ÂÂÂÂ –Â Â ÂÂÂÂÂÂÂÂÂJD37Â
Â ÂÂÂÂÂÂ–Â
Â ÂÂÂÂÂDeletedÂ
Â Â Â
ÂÂÂÂ –Â Â ÂÂÂÂÂÂÂÂÂCN3Â
Â ÂÂÂÂÂÂ–Â
Â ÂÂÂÂÂDeletedÂ
Â Â Â
ÂÂÂÂ ISA expansion unit connectorÂ Â ÂÂÂÂÂÂÂÂÂJN1Â
Â ÂÂÂÂÂÂJN1Â
Â ÂÂÂÂÂSameÂ
Â Â Â
ÂÂÂÂ
HDD signalÂ Â ÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂ
CNH2Â Â ÂÂÂÂÂÂ ÂÂÂÂÂÂ
–Â Â ÂÂÂÂÂ ÂÂÂÂÂ
DeletedÂ Â
Â Â
ÂÂÂÂ ÂÂÂÂ
In the MMX–Pentium version, JD37. CN3 and CNH2 have been deleted.
 In these figures, space [A] should be ensured for improving the flow of air, and space [B] should be ensured if necessary for wiring cables and connectors. It is also desirable that space [B] be provided for improving the flow of air. Space [C] may sometimes be necessary as space for wiring cables and connectors depending on the ISA expansion board in use by MTB.
1) The external dimensions and panel cut dimensions of the basic unit with 10.4″ LCD are the same as for the current Pentium version.
2) Figures 1 to 6 show the external dimension of the basic unit with 12.1″ LCD.
Number of slotsÂ Â ÂÂÂÂÂÂÂÂÂÂÂÂÂÂNo slotsÂ
Â ÂÂÂÂ 2/3/4 slotsÂ
Â Â Â
ÂÂÂÂÂ
Without soft keys and touch panel Â Â ÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Fig. 1 Â Â ÂÂÂÂ
Fig. 4 Â Â
Â Â
ÂÂÂÂÂ
With soft keys Â Â ÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Fig. 2 Â Â ÂÂÂÂ
Fig. 5 Â Â
Â Â
ÂÂÂÂÂ
With touch panel Â Â Â
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Fig. 3 Â Â Â
ÂÂÂÂ
ÂÂÂÂ
Fig. 6 Â Â Â
Â Â Â
ÂÂÂÂÂ
ÂÂÂÂÂ3) Figures 7 to 12 show the external dimensions of the FA full keyboard and each of the units mounted on the full keyboard.
LCD size on basic unitÂ Â ÂÂÂÂÂÂÂÂÂÂÂÂÂÂFor 10.4 ″Â
Â ÂÂÂÂ For 12.1 ″Â
Â Â Â
ÂÂÂÂÂ
HDD unit only Â Â ÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Fig. 7 Â Â ÂÂÂÂ
Fig. 10 Â Â
Â Â
ÂÂÂÂÂ
HDD unit and PC separate wiring unit Â Â Â
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂ Fig. 8 Â Â Â
ÂÂÂÂ Fig. 11
Â Â Â
Â Â Â
ÂÂÂÂÂ
HDD unit, PC separate wiring unit and ISA expansion unit
Â Â Â
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Fig. 9 Â Â Â
ÂÂÂÂ
ÂÂÂÂ
Fig. 12 Â Â Â
Â Â Â
ÂÂÂÂÂ
ÂÂÂÂÂ 4) Figures 13 to 18 show the external dimensions of the MDI and each
of the units mounted on the MDI.
LCD size on basic unitÂ Â ÂÂÂÂÂÂÂÂÂÂÂÂÂÂFor 10.4 ″Â
Â ÂÂÂÂ For 12.1 ″Â
Â Â Â
ÂÂÂÂÂ HDD unit onlyÂ Â ÂÂÂÂÂÂÂÂÂÂÂÂÂÂFig. 13Â
Â ÂÂÂÂ Fig. 16Â
Â Â Â
ÂÂÂÂÂ
HDD unit and PC separate wiring unitÂ Â ÂÂÂÂÂÂÂÂÂÂÂÂÂÂFig. 14Â
Â ÂÂÂÂ Fig. 17Â
Â Â Â
ÂÂÂÂÂ
HDD unit, PC separate wiring unit and ISA expansion unit
Â Â Â
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Fig. 15 Â Â Â
ÂÂÂÂ
ÂÂÂÂ
Fig. 18 Â Â Â
Â Â Â
ÂÂÂÂÂ
ÂÂÂÂÂ 5) Figure 19 shows the panel cut dimensions of the basic unit with 12.1″
LCD, FA full keyboard and MDI unit.
G.4 EXTERNAL DIMENSIONS OF UNIT
G. ABOUT THE MMX–Pentium VERSION 160i/180i/210i B–63003EN/03
518
Fig. 1
B–63003EN/03 G. ABOUT THE MMX–Pentium VERSION 160i/180i/210i
519
Fig. 2
G. ABOUT THE MMX–Pentium VERSION 160i/180i/210i B–63003EN/03
520
Fig. 3
B–63003EN/03 G. ABOUT THE MMX–Pentium VERSION 160i/180i/210i
521
Fig. 4
G. ABOUT THE MMX–Pentium VERSION 160i/180i/210i B–63003EN/03
522
Fig. 5
B–63003EN/03 G. ABOUT THE MMX–Pentium VERSION 160i/180i/210i
523
Fig. 6
G. ABOUT THE MMX–Pentium VERSION 160i/180i/210i B–63003EN/03
524
Fig. 7
B–63003EN/03 G. ABOUT THE MMX–Pentium VERSION 160i/180i/210i
525
Fig. 8
G. ABOUT THE MMX–Pentium VERSION 160i/180i/210i B–63003EN/03
526
Fig. 9
B–63003EN/03 G. ABOUT THE MMX–Pentium VERSION 160i/180i/210i
527
Fig. 10
G. ABOUT THE MMX–Pentium VERSION 160i/180i/210i B–63003EN/03
528
Fig. 11
B–63003EN/03 G. ABOUT THE MMX–Pentium VERSION 160i/180i/210i
529
Fig. 12
G. ABOUT THE MMX–Pentium VERSION 160i/180i/210i B–63003EN/03
530
Fig. 13
B–63003EN/03 G. ABOUT THE MMX–Pentium VERSION 160i/180i/210i
531
Fig. 14
G. ABOUT THE MMX–Pentium VERSION 160i/180i/210i B–63003EN/03
532
Fig. 15
B–63003EN/03 G. ABOUT THE MMX–Pentium VERSION 160i/180i/210i
533
Fig. 16
G. ABOUT THE MMX–Pentium VERSION 160i/180i/210i B–63003EN/03
534
Fig. 17
B–63003EN/03 G. ABOUT THE MMX–Pentium VERSION 160i/180i/210i
535
Fig. 18
IndexB–63003EN/03
i–1
Number ¡ 20–pin interface connectors and cables, 468
2A DO (output signal) connection, 238
2A output connector pin allocation, 237
2A output DO signal specifications, 239
A¡ About the MMX–Pentium version 160i/180i/210i, 509
Action against noise, 50
Additional target model, 469
Address assignment by ladder, 344
Allocation, 360
Analog input connector pin allocation, 240
Analog input signal connections, 241
Analog input signal specifications, 242
Analog input specifications, 243
Analog spindle interface, 148
B¡ Backup unit, 400
Batteries, 69
Battery for absolute pulse coder built into the motor (6 VDC), 76
Battery for memory backup (3VDC), 69
Battery for separate absolute pulse coders (6VDC), 75
Battery in the intelligent terminal (3 VDC), 74
Board–mounted connectors, 469
C¡ Cable clamp and shield processing, 57
Cable connectors, 470
Cable for power supply to control unit, 68
Cable length for manual pulse generator, 246
Cabling diagram, 62
Centronics parallel port, 187, 210
Comparison between MMX–Pentium version 160i/180i/210i and Pentium version, 511
Configuration, 1, 227
Configurations of LCD–mounted type control units, 2
Configurations of stand–alone type control units, 4
Connecting I/O devices, 115
Connecting one to four serial spindles, 140
Connecting the FANUC servo unit β series with I/O Link, 342
Connecting the HDD unit and PC separate wiring unit, 516
Connecting the high–speed skip (HDI), 128
Connecting the PC interface, 171
Connecting the servo check adapter, 169
Connecting the signal ground (SG) of the control unit, 54
Connecting to peripheral devices, 400
Connecting to the 7.2″ LCD unit by the display link (multiple connection), 101
Connecting to the integrated type Series 160is/180is/210is, 397
Connecting to the manual pulse generator on the FS20i, 247
Connecting to the MDI unit for the FS20i, 85
Connection, 194, 219, 339, 343, 513
Connection between the basic unit and expansion unit, 164
Connection cable (supplied from us), 484
Connection diagram, 228, 391
Connection of basic and extension modules, 250
Connection of battery for separate absolute detector, 162
Connection of connector panel I/O module, 227
Connection of FANUC I/O Link by electric cable, 221
Connection of FANUC I/O Link optical fiber cable, 222
Connection of FDDS (floppy disk drives) (signal & power), 176
Connection of HDD (hard disk drive), 183
Connection of machine operator’s panel interface unit, 295
Connection of MDI unit (LCD–mounted type), 78
Connection of one to two serial spindles, 138
Connection of operator’s panel connection unit, 318
Connection of operator’s panel I/O module, 279
Connection of operator’s panel I/O module (for matrix input), 262
Connection of power supply, 155
Connection of serial port, 173
Connection of source output type connection unit, 325
Connection of the detachable 7.2″ LCD/MDI unit via the display link, 105
Connection of the distribution I/O machine operator’s panel, 345
Connection of the PC interface connector panel unit, 185
Connection to CNC peripherals, 77
Connection to FANUC I/O Link, 217
Connection to other networks, 396
Connection to the full–keyboard and mouse, 180
Connection to the high–speed skip (HDI), 129
Connection to the MDI unit (LCD–mounted type), 79
Connection to the servo amplifiers, 151
Connection with an intelligent terminal, 111
Connection with input/output devices, 113
Connection with the 10.4″/9.5″ LCD unit, 94
Connection with the 7.2″ LCD unit via the display link, 97
Connection with the display/MDI units (for the stand–alone type i Series CNC), 93
Connection with the standard MDI unit, 80
Connector (on the cable side) specifications, 313
Connector layout diagram, 202
Connector layout for operator’s panel connection unit, 322
Connector locations, 165
Connector mounting diagram, 348
INDEX B–63003EN/03
i–2
Connector pin layout for source output type connection unit, 331
Connector positions (basic unit), 513
Control unit, 60
Control unit configuration and component names, 2
Cooling by heat exchanger, 35
Cooling fin A/B/C, 41
D¡ Design and installation conditions of the machine tool magnetic
cabinet, 33
DI (general–purpose input signal) connection, 265, 282
DI (input signal) connection, 232
DI (matrix input signal) connection, 267
DI/DO connector pin arrangement, 264, 281
DI/DO connector pin assignment, 231
DI/DO signal specifications, 235
Differences between the FS0 standard machine operator’s panel and distribution I/O machine operator’s panel, 345
Dimensions of source output type connection unit, 334
Distribution I/O setting, 259
DNC1 interface, 387
DNC2 interface (RS–232–C), 386
DO (output signal) connection, 234, 268, 286
E¡ Emergency stop signal, 377
Emergency stop signal connection, 350
Environmental requirements outside the cabinet, 29
Ethernet (10Base–T), 403
External dimensions of each unit, 409
External dimensions of unit, 517
External view, 272, 288
External view of operator’s panel connection unit, 324
F¡ FANUC Handy File connection, 127
FANUC I/O Link connection unit, 335
FANUC intelligent terminal type 2, 192
Floppy disk drive (signal and power supply), 204
Full keyboard, 181
Function overview, 295
Fuse mounting position, 317
G¡ General connection diagrams, 195
General–purpose DI signal connection, 351
General–purpose DO signal connection, 355
Ground, 52
H¡ Handling precautions, 206, 215, 395
Hardware overview, 15
HDD unit, 514
Heat output of each unit, 36
High–speed serial bus (HSSB), 207, 389
I¡ I/O Link interface, 339
Input signal regulations for operator’s panel connection unit, 319
Input signal requirements, 160
Input signal rules for the high–speed skip (HDI), 131
Input signal specifications for source output type connection unit, 326
Installation, 28, 46, 166, 399
Installation environment, 392
Installation environment conditions of control unit, 399
Installation environmental conditions, 199
Installation method, 214
Installation of the control unit, 60
Installation procedure, 189
Installation space, 201
Installing the heat exchanger, 41
Installing the stand–alone type control unit, 61
Intelligent terminal having a touch panel but no soft key, 198
Intelligent terminal having neither soft keys nor a touch panel, 195
Intelligent terminal having soft keys but no touch panel, 197
Interface, 300
Interface to the servo amplifiers, 152
ISA expansion board, 214
ISA expansion units, 189
K¡ Key layout of separate–type MDI, 81
Keyboard addresses, 357
L¡ Linear scale interface, 156
Liquid crystal display (LCD), 500
M¡ Machine operator’s panel interface unit dimension diagram
(including connector locations), 314
INDEXB–63003EN/03
i–3
Machine operator’s panel interface unit mounting dimension diagram, 315
Main power supply input, 203
Major connection precautions, 312
Manual pulse generator connection, 245, 271, 288, 356
Manual pulse generator interface, 249
Maximum number of units that can be connected, 344
Memory card interface, 502
Module installation, 251
Module specifications, 229
Mouse, 182, 209
Multipoint connection, 387
N¡ Names of control unit parts and connector layout, 399
Noise suppressor, 56
Notes on installing a separate detector interface unit, 167
O¡ Operating environment, 206
Operating precautions, 191
Operator’s panel, 368
Optical fiber cable, 488
Other signal addresses, 359
Output signal regulations for operator’s panel connection unit, 321
Output signal specifications for source output type connection unit, 327
Overall connection diagram, 262, 279, 347, 398
P¡ PC separate wiring unit, 515
Peripheral equipment and connection, 202
Personal computer specification, 392
PMC addresses, 311
Point–to–point connection, 388
Position coder interface, 149
Power connection, 263, 280
Power supply capacities of CNC–related units, 30
Power supply capacity, 30
Power supply connection, 63, 349
Power supply for the control unit, 65
Power supply specification, 200
Power–off sequence, 67
Power–on sequence, 66
Procedure for installing personal computer interface boards, 393
R¡ Recommended cables, 395
Recommended connectors, applicable housings, and cables, 473
Relay terminal connection, 356
Remote buffer interface (including FANUC DNC1 and DNC2), 379
Remote buffer interface (RS–232–C), 382
Remote buffer interface (RS–422), 384
RS–232–C interface specification, 118
RS–232–C serial port, 116
S¡ Separate detector interface, 153
Separate detector interface unit specification, 155
Separating signal lines, 50
Serial port, 404
Serial port 1, 212
Serial port 2, 188, 211
Serial spindle, 138
Servo interface, 150
Shutdown, 200
Signal assignment, 298
Soft keys, 213
Specification, 336
Specifications, 199, 273, 289, 362
Spindle connection, 132
Stand–alone type pulse coder interface, 157
State of the LEDs on the machine operator’s panel interface unit, 312
Straight and right–angled connectors (for spring and screw–fixing connector housings), 469
System configuration, 297
T¡ Temperature rise within the cabinet, 35
The heat pipe type heat exchanger, 46
Thermal design of operator’s panel, 39
Thermal design of the cabinet, 35
Total connection diagrams, 21
Turning on and off the power to the control unit, 65
Typewriter–style keyboard, 208
U¡ Units that can be connected using FANUC I/O Link, 226
Use environment, 179
V¡ Vertical–type connectors, 469
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· No part of this manual may be reproduced in any form.
· All specifications and designs are subject to change without notice.